Product: Redline Rapidgun 60A

Product #: 53401

Service Temperature Limit: 

Aluminum Contact –  1700°F

Non-Contact – 2500°F

Shelf Life:  9 months

Product Information: Redline Rapidgun 60A is a high purity mullite based castable that features a unique chemical bonding system.   It provides fast setting times for quick turnaround and bakeout.   Redline Rapidgun 60A has excellent strengths, non-wetting properties, and thermal shock resistance.   It is an excellent choice for molten aluminum contact applications including: furnace linings and patches, transfer troughs, ladles, and degas boxes.   It will adhere extremely well to existing refractory surfaces.   A small amount of pre-dampening is recommended.

Product: Redline Rapidcast AL

Product #: 53201

Service Temperature Limit: 

Aluminum Contact –  1700°F

Non-Contact – 2500°F

Shelf Life:  9 months

Product Information: Redline Rapidcast AL is a high purity mullite based castable that has a unique chemical bonding system.   It provides fast setting times for quick turnaround and bake out.   Redline Rapidcast AL offers excellent strength, non-wetting properties, and thermal shock resistance.   A great choice for molten aluminum contact applications: furnace linings and patches, transfer troughs, ladles, degas boxes.   Excellent for precast shapes that require fast turnaround.   Adheres extremely well to existing refractory surfaces.

Product: Redline Rapidcast AL Fine

Product #: 53207

Service Temperature Limit:

Aluminum Contact –  1700°F

Non-Contact – 3100°F

Shelf Life: 9 months

Product Information: Redline™ Rapidcast AL Fine is a fine grained, high purity mullite based castable that features a unique chemical bonding system.   It provides fast setting times for quick turnaround and bake out.   It has excellent strengths, non-wetting properties, and thermal shock resistance.  Redline Rapidcast AL Fine is an excellent choice for molten aluminum contact applications … particularly for thin cross sections and for patching existing furnace linings, transfer troughs, ladles, and degas boxes.   Excellent for thin cross sectional precast shapes that require fast turnaround.   This material adheres extremely well to existing refractory surfaces.

Product: Redline Rapidfloor

Product #: 53204

Service Temperature Limit:  2500°F

Shelf Life: 9 months

Product Information: Redline™ Rapidfloor is a castable that features a unique chemical bonding system which allows it to adhere extremely well to the existing floor.   It provides fast setting times for quick turnaround (fork truck traffic in 4 to 6 hours).   It is designed specifically for flooring applications that are subject to high degrees of thermal shock due to molten metal spillage, hot castings, or dross.   It is an excellent choice for areas around molten aluminum processing furnaces.

Product: Redline Floor Patch Fine

Product #: 53203

Service Temperature Limit:  2500°F

Shelf Life: 9 months

Product Information: Redline™ Floor Patch Fine is a very fine grained castable that features a unique chemical bonding system that allows it to adhere extremely well to existing substrates.   This material is designed for very thin cross sections (1/2″ to featheredge) and can also be used for veneering.   It provides fast setting times for quick turnaround, and has good strength and thermal shock resistance.

Product: Redline Rapid Floor Patch

Product #: 53202

Service Temperature Limit:  2500°F

Shelf Life: 9 months

Product Information: Redline™ Rapid Floor Patch is a fine grained castable that features a unique chemical bonding system that allows it to adhere extremely well to the existing substrate.   This material can be installed in thin cross sections and featheredged.   The material offers fast setting times for quick turnarounds, and has good strength and thermal shock resistance.   It is an excellent choice for patching areas around molten aluminum processing furnaces.

Service Temperature Limit

2500oF

Installation Method

Gunning

Shelf Life

6 months

Industries

Aluminum, Steel, Power Generation, Off Gas, Incineration, Boilers

Best Applications

For hot and cold maintenance and repair of refractories in various industrial processes including:

  1. Aluminum furnaces including melting zones, upper walls roofs, jambs and sills
  2. Mineral Processing Kilns
  3. Boilers
  4. Incinerators and Thermal Oxidizers
  5. Reheat and Heat-Treating Furnaces

Product Information

Exo-Set UNO M G is a mullite based, chemical bonded gun mix.   It utilizes a dry phosphate bonding system which only requires water for activation.   Exo-Set UNO M G has very good gunning characteristics should be gunned without pre-dampening.   Please refer to Plibrico Installation Guideline “Exo-Set UNO Series Gun Mixes” (TB-IGII-EXG) for specific gunning instructions.   Exo-Set UNO M G product advantages include:

  • Good adherence and re-bond strength on old and worn refractory surfaces
  • Rapid setting and no minimum time before initial heating
  • May be gunned hot or cold
  • Excellent resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures

Product: Exo-Set UNO M

Product #: 17434

Service Temperature Limit:  2500°F

Installation Method:  Casting or Pumping

Shelf Life:  6 months

Industries:  Aluminum, Steel, Power Generation, Off Gas, Incineration, Boilers

Best Applications:  This material has been designed for hot and cold maintenance repairs, as well as original linings for various industrial processes, including:

  1. Aluminum furnaces and troughs, including melting and holding zones for upper walls, sills, and roofs
  2. Mineral processing kilns
  3. Boilers
  4. Reheat and Heat-treating Furnaces
  5. Incinerators

Plibrico TDS Link – https://plibri.co/3tVMfW1

Product Information: Exo-Set UNO M is a mullite-based, chemically bonded castable refractory.   It utilizes a dry phosphate bonding system only requiring water for activation.   This versatile material is perfect for a wide array of applications in which a mullite material is used to give the best balance of thermal, strength, and corrosion resistance properties.   Exo-Set UNO M product advantages include:

  • Excellent adherence and re-bond strength to old and worn refractory surfaces
  • Requires minimal surface preparation prior to repairs
  • Rapid setting
  • Excellent resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures

Available Internationally As:  Exo-Set UNO M

Plibrico SDS Link – https://plibri.co/3xsd1Hs

Product: Exo-Set UNO B G

Product #: 17438

Service Temperature Limit:  2500°F

Installation Method:  Gunning

Shelf Life:  6 months

Industries:  Aluminum, Steel, Power Generation, Boilers, Off Gas, Incineration

Best Applications:  Engineered and developed for severe application repairs, this gun mix can be used for both hot and cold maintenance/repair of refractories in various industrial processes, including:

  1. Aluminum furnace melt zones; upper walls, sills, and roofs
  2. Mineral processing kilns
  3. Incinerators
  4. Boilers
  5. Reheat and Heat-treating Furnaces
  6. Incinerators

Plibrico TDS Link – https://plibri.co/3eet83R

Product Information: Exo-Set UNO B G is a bauxite-based, chemically bonded castable refractory.   It utilizes a dry phosphate bonding system only requiring water for activation and has excellent adherence to worn refractory surfaces.   Exo-Set UNO B G also has excellent gunning characteristics.   This material should be gunned without pre-dampening, please refer to Plibrico Installation Guidelines “Exo-Set UNO Series Gun Mixes” (TB-IGII-EXG) for specific gunning instructions.   Exo-Set UNO B G product advantages include:

  • Excellent adherence and re-bond strength on spalled and worn refractory surfaces
  • Requires minimal surface preparation prior to gunning
  • Designed to be gunned both hot and cold
  • Rapid setting with no minimum time before initial heating
  • Excellent resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures
  • Good thermal spall resistance

Available Internationally As:  Exo-Set UNO B G

Plibrico SDS Link – https://plibri.co/3xHVbAy

Product: Exo-Set UNO B

Product #: 17435

Service Temperature Limit:  2500°F

Installation Method:  Casting

Shelf Life: 6 months

Industries: Aluminum, Steel, Power Generation, Boilers, Incineration, Off Gas

Best Applications: Engineered and developed for severe application repairs, as well as original linings in various industrial processes, applications include:

  1. Aluminum furnace melt zones; upper walls, sills, and roofs
  2. Mineral processing kilns
  3. Incinerators
  4. Boilers
  5. Reheat and Heat-treating Furnaces
  6. Incinerators

Plibrico TDS Link – https://plibri.co/3tfIlGn

Product Information: Exo-Set™ UNO B is a bauxite-based, chemically bonded castable refractory.   The material utilizes a dry phosphate bonding system that only requires water for activation.   Product advantages include:

  • Excellent adherence and re-bond strength on spalled and worn refractory surfaces
  • Rapid setting with no minimum time before initial heating
  • Excellent resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures
  • Good thermal spall resistance 

Available Internationally As: Exo-set Uno B

Plibrico SDS Link – https://plibri.co/3oCXcKF

  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico®Super F AB 58% 2900F / 1590C SDS
    Plibrico®60 AB 58% 3100F / 1705C SDS
    Plibrico®80 AB 78% 3200F / 1760C SDS
    Plibrico®90 AB 90% 3400F / 1871C SDS

    Phosphate Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico®55 S 54% 3000F / 1648C SDS
    Plibrico®68 S 68% 3100F / 1705C SDS
    Plibrico®68 SA 68% 3100F / 1705C SDS
    Plibrico®85 S Special 83% 3300F / 1815C SDS
    Plibrico®90 S 90% 3400F / 1870C SDS
    Plibrico®SiC 80 (80% SiC) 2700F / 1480C SDS

    (fine grain – soft)

    Product Name %Al2O3 Service Limit SDS
    Plibrico®SR 68 68% 3100F / 1705C SDS
    Plibrico®SR 85 83% 3300F / 1815C SDS
    Plibrico®SR 90 88% 3400F / 1870C SDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico HyRATE®Super F AB 43% 2900F / 1595C SDS
    Plibrico HyRATE®60 AB 60% 3100F / 1705C SDS
    Plibrico HyRATE®80 AB 78% 3200F / 1760C SDS

    Phosphate Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico HyRATE®68 S 68% 3100F / 1705C SDS
    Plibrico HyRATE®85 S Special 84% 3300F / 1815C SDS