Product: Plicast Al-Tuff Airlite 25 C/G

Product #: 3317

 

Service Temperature Limit: 

Aluminum Contact – 1500°F

Non-Contact – 2500°F

Installation Method:  Gunning, Casting, Troweling

Shelf Life:  6 months

 

Industries:  Aluminum

Best Applications:  Engineered as a non-wetting to aluminum “Liquid Board™”… this highly insulating backup lining can be used as a replacement option for block insulation where cutting and fitting ceramic fiber board and block insulations are impractical or not economical.   Typical applications include:

  1. Aluminum melting furnaces – backup insulation
  2. Aluminum holding furnaces – backup insulation
  3. Aluminum transfer ladles – backup insulation

Plibrico TDS Link – https://plibri.co/3te7XZS

Product Information: Plicast® Al-Tuff® Airlite 25 C/G is a low-density, non-wetting, lightweight insulating mix which can be gunned, poured, or troweled into place.   This Liquid Board™ type of material has the versatility needed for ceramic fiber board/block insulation applications that require a significant amount of cutting and fitting around complex geometries or anchors.   Because of its low thermal conductivity, it has very similar insulating properties to block insulation.   For use as a backup lining only and not a working lining.   Product advantages include:

  • Low density
  • Low thermal conductivity
  • Versatility and ease of installation
  • Low rebound

Available Internationally As:  Plico Castable A-T Airlite 25 C/G

 

Plibrico SDS Link – https://plibri.co/3t8G0T3

 

Product: Plicast Al-Tuff Airlite 25

Product #: 3316

 

Service Temperature Limit:

Aluminum Contact – 1500°F

Non-Contact – 2500°F

 

Installation Method:  Casting

Shelf Life:  6 months

Industries:  Aluminum

 

Best Applications:  This material is a great economical option to cutting block insulation, non-wetting to aluminum, recommended applications include:

  1. Aluminum furnace backup linings
  2. Replacement of block insulation
  3. Aluminum furnaces, roofs

 

Plibrico TDS Link – https://plibri.co/3EXA8P6

Product Information: Plicast® Al-Tuff® Airlite 25 is a non-wetting, lightweight, insulating castable.   Very low density and exceptionally low thermal conductivity makes this material a great alternative to insulation blocks.   Plicast Al-Tuff Airlite 25 is very versatile and will form to complex shells and fill voids when casting.   Perfect for complex geometries, no more labor intensive cutting of block insulation, this material is engineered to be poured into place.   Product advantages include:

  • Super low thermal conductivity: 0.16 W/m°C
  • Very low density
  • Can be used in place of block insulation

Available Internationally As:  Plico® Castable A-T Airlite 25

 

Plibrico SDS Link – https://plibri.co/3LEUO25

 

Product: Plicast Al-Rezist EC KK

Product #: 3296

Service Temperature Limit:  3100°F

Installation Method:  Casting

Shelf Life: 6 months

Industries: Aluminum

Best Applications:  Engineered to stand-up to extreme conditions in aluminum melting and holding furnaces.   Typical applications include:

  1. Lower walls & belly bands
  2. Division Walls
  3. Sills & Ramps
  4. Hearths

Plibrico TDS Link – https://plibri.co/plicast-alrezist-ec

Product Information: Plicast® Al-Rezist™ EC KK is an advanced ceramic, low-cement aluminum resistant castable that uses an enhanced multi-additive package for superior performance against more aggressive alloys including those with high fluidity.   This product is engineered for aluminum processors who run their furnaces hotter, faster, and require a superior aluminum resistant refractory performance.   Along with excellent non-wetting and aluminum resistant properties, Plicast Al-Rezist EC KK has excellent physical properties for demanding and extreme service conditions.   Product advantages include:

  • Excellent aluminum reaction/wetting resistance to 2000°F
  • Superior hot strength in the aluminum melt range
  • Excellent abrasion resistance
  • Improved thermal cycling performance

Available Internationally As: Plico Castable Al-Rezist EC KK

Plibrico SDS Link – https://plibri.co/34MEKcy

Product: Redline Redflow FS-A

Product #: 52210

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 2200°F

Shelf Life: 6 months

Product Information: Redline Redflow FS-A is a low cement, fused silica castable which exhibits excellent flow properties.   It contains a non-wetting additive package for molten aluminum contact applications that are subject tot high degrees of thermal shock such as filter bowls, casting troughs, and some transfer troughs.

Product: Redline Redflow 70A

Product #: 52208

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Shelf Life:  6 months

Product Information: Redline Redflow 70A is a high purity mullite based castable that exhibits excellent flow properties.   This material can be pumped.   Designed for applications where molten aluminum processing operations require high resistance to corrosion, high strength and abrasion resistance.   Applications include: aluminum melting/holding furnaces, troughs and ladles.

Product: Redline Redcast 70A

Product #: 52204

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Shelf Life:  6 months

Product Information: Redline Redcast 70A is a high purity mullite castable that offers outstanding strength, abrasion and thermal shock resistance, and is highly resistant to alkali attack.   It is designed for severe wear areas which are subject to oxide growth within aluminum melting equipment.   Used where high mag containing alloys are a problem as well as in transfer troughing.

Product: Redline Redflow 65A

Product #: 52212

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Shelf Life:  6 months

Product Information: Redline Redflow 65A is a mullite based castable that exhibits excellent flow properties and is extremely user friendly.   Engineered for applications where molten aluminum processing operations require exceptional strength and abrasion resistance.   Applications include: problem wear areas such as sills and ramps in aluminum melting and holding furnaces, troughs, and degas boxes.   The material provides excellent non-wetting properties and resistance to metal penetration.

Product: Redline Redflow 60A

Product #: 52207

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Shelf Life:  6 months

Product Information: Redline Redflow 60A is a high strength, super duty, low moisture castable engineered to have good handling and flow characteristics.   It can be pumped and will meet most severe conditions.   Applications include: aluminum furnace roofs and upper sidewalls, forge and heat treating furnaces, kiln car tops, rotary kiln linings, and dryer furnaces.

Product: Redline Redcast 60A

Product #: 52202

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Shelf Life:  6 months

Product Information: Redline Redcast 60A is a mullite based castable that has excellent strengths, abrasion resistance, and non-wetting properties.   It is an excellent choice for most molten aluminum contact applications including: furnace linings, transfer troughs, ladles, and degas boxes.

Product: Redline Redcast 80A

Product #: 52206

 Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Shelf Life:  6 months

Product Information: Redline Redcast 80A is a high alumina, bauxite based, low cement castable engineered for aluminum contact.   It has high strengths, resistance to aluminum penetration and has good abrasion and erosion resistance.   It’s low porosity reduces penetration and reaction by molten metal as well as providing oxide resistance.

  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS