Plibrico Super-Duty Refractory Mortar Protects Internal Linings of Furnaces and Boilers
Easy to install, long-lasting Plibrico Ultra Demon mortar is
unmatched in strength, workability and adhesion
The Plibrico Company today introduced Ultra Demon® Mortar, an enhanced wet, air setting refractory mortar that exhibits the thermodynamic stability required for the protection of high-temperature industrial boilers, furnaces and incinerators up to 3000°F. Engineered for strength and extended workability, Ultra Demon Mortar is a reliable, economical solution for laying up intermediate, high-duty and super-duty fireclay brick that helps refractory installers improve the service lives of components and reduce associated labor and maintenance costs.
Creamier in texture when compared to other mortars, Ultra Demon Mortar is exceptionally pliable, making it easier to install by troweling or dipping, and giving it a more predictable consistency over time. In fact, the workability difference over a period of 100 days is only five percent, and nearly 50 percent better than the industry standard over a 45-day period. Improved workability on the jobsite translates to less waste and increases in material efficiency, all of which can lead to new paths to profitability for customers and installers.
Ultra Demon Mortar does not sacrifice strength for workability. In strength studies it scored twice as high as conventional mortars to ensure minimal risk of damage relating to thermal contraction. It uses unique binding materials with improved thermodynamic properties to reduce the risk of mechanical failure and enhance adhesion. Along with traditional applications, these qualities also make Ultra Demon Mortar ideal for hot spot/fill injection when used with a suitable grout pump.
Plibrico Ultra Demon Mortar contains minerals high in aluminum and special aggregates that allow it to withstand elevated temperatures and aggressive operating conditions that can severely damage the internal lining of furnaces, boilers, and vessels for holding and transporting metal and slag. These types of conditions are routinely experienced in aluminum and steel processing, power generation, oil/gas, mineral processing and incineration.
Current refractory users are capitalizing on the new mortars’ advantages. Installer testimonials include, “Don’t buy anything else, this is the best mortar we have used.” Engineered for strength and extended workability, Plibrico Ultra Demon Mortar improves the ease, speed, and quality of mortar essential refractory installations.
For more information please contact Plibrico at 312-337-9000, or contact@plibrico.com