Service Temperature Limit

3000oF

Installation Method

Shotcrete

Shelf Life

6 months

Industries

Power Generation, Biomass, Off-Gas, Mineral Processing & Cement

Best Applications

Low to intermediate industrial temperature applications including:

  1. Cement kilns – preheat zones, firing hoods and coolers
  2. Mineral Processing Kilns and Dryers – alumina, clay, coal and aggregate
  3. Utility Boilers – ash hopper linings
  4. Fluidized Bed Combustors/Boilers
  5. Incinerators and Thermal Oxidizers

Product Information

Plishot HyREZIST 3000 KK, a version of Plicast HyREZIST 3000 KK, was designed specifically to improve installation characteristics such as pumpability, working time and rebound in shotcrete applications.  As a HyREZIST family product, it possesses the same physical characteristics as the other HyREZIST castables:

  • Excellent strength – cold and hot, from room temperature thru intermediate temperatures (<2000oF)
  • Very good, consistent abrasion resistance though the same range
  • Low iron content for use in reducing environments

While created for low to intermediate temperature use, Plishot HyREZIST 3000 KK performs similarly to conventional castable above 2000oF to its service limit of 3000oF making this a versatile product option for several applications.

Service Temperature Limit

2500°F

Installation Method

Gunning

Shelf Life

9 months

Industries

Power Generation, Refining, Off Gas

Best Applications

  • Wet Bottom ash hoppers
  • Incinerator and thermal oxidizer quench zones
  • Circulating Fluidized Bed (CFB) boilers – cyclones and downcomers
  • Alumina calciners
  • Aggregate and clay dryers and calciners
  • FCC units – seal pots and water spray ducts

Product Information

Pligun® HyREZIST® TS Mix is a thermal shock resistant gunning material based around a fused silica/mullite matrix with a modified high cement bond.   This formulation allows for both good gunning characteristics and physical properties, as well as excellent thermal cycling resistance.   Maximum service limit for cycling is 2500°F while the optimum cycling performance range is 1500°F to 2300°F.   Product advantages include:

  • Excellent thermal cycling resistance
    • Low thermal expansion
    • High fracture resistance: 1500°F to 2300°F
  • Good physical strength and abrasion resistance
  • No special gunning installation requirements

Product: Pligun HyREZIST 3000

Product #: 13615

Service Temperature Limit:  3000°F

Installation Method:  Gunning

Shelf Life:  9 months

Industries:  Mineral Processing, Power Generation Boilers, Incineration, Off Gas, Thermal Oxidizers

Best Applications:  Great Solution for intermediate temperature applications in thermal processes, including:

  1. Cement kilns – preheat zones, firing hoods, and coolers
  2. Mineral Processing Kilns & Dryers – alumina, clay, coal and aggregate
  3. Utility Boilers – Ash hopper linings
  4. Fluidized Bed Combustors / Boilers
  5. Incinerators and Thermal Oxidizers

Plibrico TDS Link – https://plibri.co/2PwTVPk

Product Information: Pligun® HyREZIST® 3000 KK is a 55% alumina gun mix.   Engineered for strength and abrasion resistance, this high purity, high cement content material combines silica fume and dispersants with a super duty aggregate to maintain its physical properties over a wide water range.

While engineered for low to intermediate temperature uses, Pligun HyREZIST 3000 performs favorably as compared to conventional super duty gun mixes with service temperatures 2000°F to 3000°F, making this a versatile option for numerous applications.

Product characteristics and advantages include:

  • Moderate density
  • Very good strength: cold and hot, from room temperature through intermediate temperatures of 2000°F
  • Very good abrasion resistance
  • Good volume stability and thermal cycling resistance
  • Low iron content for use in reducing environments
  • Good water tolerance and gunability

Available Internationally As:  Plico® Gun HyREZIST 3000

Plibrico SDS Link – https://plibri.co/3e2DHHp

Product: Pligun HyREZIST 2700 KK

Product #: 13601

 Service Temperature Limit: 2700°F

 Installation Method:  Gunning

Shelf Life:  9 months

 Industries:  Mineral Processing, Power Generation Boilers, Incineration, Off Gas, Thermal Oxidizers

Best Applications:  Great solution for low to intermediate temperature applications in industrial thermal processes including:

  1. Cement kilns – preheat zones, firing hoods and coolers
  2. Mineral Processing Kilns and Dryers – alumina, clay, coal and aggregate
  3. Utility Boilers – ash hopper linings
  4. Fluidized Bed Combustors/Boilers
  5. Incinerators and Thermal Oxidizers

Plibrico TDS Link – https://plibri.co/2YioN7p

Product Information: Pligun® HyREZIST® 2700 is a 50% alumina gun mix.   Engineered for strength and abrasion resistance, the modified matrix includes calcined super duty aggregate and medium purity calcium aluminate cement.   As a product from the HyREZIST family, the material possesses many of the same physical characteristics and attributes as other HyREZIST castables and gun mixes, including:

  • Moderate density
  • Very good strength: cold and hot, from room temperature thru intermediate temperatures <2000°F
  • Very good, consistent abrasion resistance though the range <10cc @ 1500°F
  • Low iron content for use in reducing environments
  • Good volume stability
  • Good thermal cycling resistance
  • Good gunability and low rebound

While primarily designed for low to intermediate temperature use, Pligun HyREZIST 27000 performs similarly to conventional super duty gunning castables above 2000°F to its service limit, making this a versatile and economic product option for numerous applications.

Available Internationally As:  Plico® Gun HyREZIST 2700

 Plibrico SDS Link – https://plibri.co/31ckBIo

Product: Plicast HyREZIST 3000 KK
Product #: 14099

Service Temperature Limit: 3000°F

Installation Method: Casting or Pumping
Shelf Life: 6 months

Industries: Mineral Processing, Power Generation, Waste-to-Energy, Incineration

Best Applications: This material performs best in low to intermediate temperature industrial processes/applications including:

  1. Cement kilns – preheat zones, firing hoods and coolers
  2. Mineral Processing Kilns and Dryers – alumina, clay, coal and aggregate
  3. Utility Boilers – ash hopper linings
  4. Fluidized Bed Combustors/Boilers
  5. Incinerators and Thermal Oxidizers

While engineered for low to intermediate temperature use, Plicast HyREZIST 3000 KK performs favorably as compared to conventional super duty castables with service temperatures 2000°F to 3000°F, making this material a versatile option for numerous applications.

Plibrico TDS Linkhttp://bit.ly/2UormUb

Product Information: Plicast®️ HyREZIST®️ 3000 KK is a 55% alumina, hybrid bond castable. Designed to be a user friendly castable, it utilizes a high cement content with silica fume and dispersants to maintain its physical properties over a wide water range. Product characteristics and advantages include:

  • Moderate density
  • Excellent strength – cold and hot, from room temperature thru intermediate temperatures <2000°F
  • Very good, consistent abrasion resistance though the same range <10cc loss
  • Low iron content for use in reducing environments
  • Installation versatility with a wide water range – vibration cast, cast or pump

Available Internationally As: Plico®️ Castable HyREZIST 3000 KK

Plibrico SDS Linkhttp://bit.ly/36T2t5N

  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico®Super F AB 58% 2900F / 1590C SDS
    Plibrico®60 AB 58% 3100F / 1705C SDS
    Plibrico®80 AB 78% 3200F / 1760C SDS
    Plibrico®90 AB 90% 3400F / 1871C SDS

    Phosphate Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico®55 S 54% 3000F / 1648C SDS
    Plibrico®68 S 68% 3100F / 1705C SDS
    Plibrico®68 SA 68% 3100F / 1705C SDS
    Plibrico®85 S Special 83% 3300F / 1815C SDS
    Plibrico®90 S 90% 3400F / 1870C SDS
    Plibrico®SiC 80 (80% SiC) 2700F / 1480C SDS

    (fine grain – soft)

    Product Name %Al2O3 Service Limit SDS
    Plibrico®SR 68 68% 3100F / 1705C SDS
    Plibrico®SR 85 83% 3300F / 1815C SDS
    Plibrico®SR 90 88% 3400F / 1870C SDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico HyRATE®Super F AB 43% 2900F / 1595C SDS
    Plibrico HyRATE®60 AB 60% 3100F / 1705C SDS
    Plibrico HyRATE®80 AB 78% 3200F / 1760C SDS

    Phosphate Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico HyRATE®68 S 68% 3100F / 1705C SDS
    Plibrico HyRATE®85 S Special 84% 3300F / 1815C SDS