Product: Exo-Set UNO M G B

Product #: 3295

Service Temperature Limit:   2500oF

Installation Method:  Gunning or Hand Packing

Shelf Life: 6 months

 

Industries: Aluminum, Steel, Power Generation, Off Gas, Incineration, Boilers

 

Best Applications: Engineered for hot and cold maintenance and repair of refractories in various industrial processes including:

  1. Aluminum furnaces including melting zones, upper walls roofs, jambs and sills
  2. Mineral Processing Kilns
  3. Boilers
  4. Incinerators and Thermal Oxidizers
  5. Reheat and Heat-Treating Furnaces

Plibrico TDS Link – https://plibri.co/cj6u8kg

 

Product Information:  Exo-Set UNO M G B is a mullite based, chemical bonded gun mix.   It utilizes a dry phosphate bonding system which only requires water for activation.   Exo-Set UNO M G B has very good gunning characteristics should be gunned without pre-dampening.   Please refer to Plibrico Installation Guideline “Exo-Set UNO Series Gun Mixes” (TB-IGII-EXG) for specific gunning instructions.   Product advantages include:

  • Good adherence and re-bond strength on old and worn refractory surfaces
  • Rapid setting and no minimum time before initial heating
  • May be gunned hot or cold
  • Exceptional for hand packing
  • Excellent resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures

Available Internationally As: Plico Exo-Set UNO M G B

 

Plibrico SDS Link – https://plibri.co/48yD3eo

 

Product: Redline Rapidlite FS-A

Product #: 53501

Service Temperature Limit:

Aluminum Contact –  1700°F

Non-Contact – 2200°F

Shelf Life: 6 months

Product Information: Redline™ Rapidlite FS-A is a unique, chemically bonded, lightweight fused silica castable that has been engineered for molten aluminum contact applications that require thermal shock resistance and low thermal conductivity.   This material is designed for use in moderate to light flow applications.   It’s unique bonding system allows for fast setting and turnaround.   Stripping of molds can generally be done within 2 hours of casting.   This material will adhere extremely well to existing refractory surfaces.

Product: Redline Rapidcast AL Fine

Product #: 53207

Service Temperature Limit:

Aluminum Contact –  1700°F

Non-Contact – 3100°F

Shelf Life: 9 months

Product Information: Redline™ Rapidcast AL Fine is a fine grained, high purity mullite based castable that features a unique chemical bonding system.   It provides fast setting times for quick turnaround and bake out.   It has excellent strengths, non-wetting properties, and thermal shock resistance.  Redline Rapidcast AL Fine is an excellent choice for molten aluminum contact applications … particularly for thin cross sections and for patching existing furnace linings, transfer troughs, ladles, and degas boxes.   Excellent for thin cross sectional precast shapes that require fast turnaround.   This material adheres extremely well to existing refractory surfaces.

Product: Redline Rapid Floor Patch

Product #: 53202

Service Temperature Limit:  2500°F

Shelf Life: 9 months

Product Information: Redline™ Rapid Floor Patch is a fine grained castable that features a unique chemical bonding system that allows it to adhere extremely well to the existing substrate.   This material can be installed in thin cross sections and featheredged.   The material offers fast setting times for quick turnarounds, and has good strength and thermal shock resistance.   It is an excellent choice for patching areas around molten aluminum processing furnaces.

Service Temperature Limit

2500oF

Installation Method

Gunning

Shelf Life

6 months

Industries

Aluminum, Steel, Power Generation, Off Gas, Incineration, Boilers

Best Applications

For hot and cold maintenance and repair of refractories in various industrial processes including:

  1. Aluminum furnaces including melting zones, upper walls roofs, jambs and sills
  2. Mineral Processing Kilns
  3. Boilers
  4. Incinerators and Thermal Oxidizers
  5. Reheat and Heat-Treating Furnaces

Product Information

Exo-Set UNO M G is a mullite based, chemical bonded gun mix.   It utilizes a dry phosphate bonding system which only requires water for activation.   Exo-Set UNO M G has very good gunning characteristics should be gunned without pre-dampening.   Please refer to Plibrico Installation Guideline “Exo-Set UNO Series Gun Mixes” (TB-IGII-EXG) for specific gunning instructions.   Exo-Set UNO M G product advantages include:

  • Good adherence and re-bond strength on old and worn refractory surfaces
  • Rapid setting and no minimum time before initial heating
  • May be gunned hot or cold
  • Excellent resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures

Product: Exo-Set UNO M

Product #: 17434

Service Temperature Limit:  2500°F

Installation Method:  Casting or Pumping

Shelf Life:  6 months

Industries:  Aluminum, Steel, Power Generation, Off Gas, Incineration, Boilers

Best Applications:  This material has been designed for hot and cold maintenance repairs, as well as original linings for various industrial processes, including:

  1. Aluminum furnaces and troughs, including melting and holding zones for upper walls, sills, and roofs
  2. Mineral processing kilns
  3. Boilers
  4. Reheat and Heat-treating Furnaces
  5. Incinerators

Plibrico TDS Link – https://plibri.co/3tVMfW1

Product Information: Exo-Set UNO M is a mullite-based, chemically bonded castable refractory.   It utilizes a dry phosphate bonding system only requiring water for activation.   This versatile material is perfect for a wide array of applications in which a mullite material is used to give the best balance of thermal, strength, and corrosion resistance properties.   Exo-Set UNO M product advantages include:

  • Excellent adherence and re-bond strength to old and worn refractory surfaces
  • Requires minimal surface preparation prior to repairs
  • Rapid setting
  • Excellent resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures

Available Internationally As:  Exo-Set UNO M

Plibrico SDS Link – https://plibri.co/3xsd1Hs

Product: Exo-Set UNO B G

Product #: 17438

Service Temperature Limit:  2500°F

Installation Method:  Gunning

Shelf Life:  6 months

Industries:  Aluminum, Steel, Power Generation, Boilers, Off Gas, Incineration

Best Applications:  Engineered and developed for severe application repairs, this gun mix can be used for both hot and cold maintenance/repair of refractories in various industrial processes, including:

  1. Aluminum furnace melt zones; upper walls, sills, and roofs
  2. Mineral processing kilns
  3. Incinerators
  4. Boilers
  5. Reheat and Heat-treating Furnaces
  6. Incinerators

Plibrico TDS Link – https://plibri.co/3eet83R

Product Information: Exo-Set UNO B G is a bauxite-based, chemically bonded castable refractory.   It utilizes a dry phosphate bonding system only requiring water for activation and has excellent adherence to worn refractory surfaces.   Exo-Set UNO B G also has excellent gunning characteristics.   This material should be gunned without pre-dampening, please refer to Plibrico Installation Guidelines “Exo-Set UNO Series Gun Mixes” (TB-IGII-EXG) for specific gunning instructions.   Exo-Set UNO B G product advantages include:

  • Excellent adherence and re-bond strength on spalled and worn refractory surfaces
  • Requires minimal surface preparation prior to gunning
  • Designed to be gunned both hot and cold
  • Rapid setting with no minimum time before initial heating
  • Excellent resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures
  • Good thermal spall resistance

Available Internationally As:  Exo-Set UNO B G

Plibrico SDS Link – https://plibri.co/3xHVbAy

Product: Exo-Set UNO B

Product #: 17435

Service Temperature Limit:  2500°F

Installation Method:  Casting

Shelf Life: 6 months

Industries: Aluminum, Steel, Power Generation, Boilers, Incineration, Off Gas

Best Applications: Engineered and developed for severe application repairs, as well as original linings in various industrial processes, applications include:

  1. Aluminum furnace melt zones; upper walls, sills, and roofs
  2. Mineral processing kilns
  3. Incinerators
  4. Boilers
  5. Reheat and Heat-treating Furnaces
  6. Incinerators

Plibrico TDS Link – https://plibri.co/3tfIlGn

Product Information: Exo-Set™ UNO B is a bauxite-based, chemically bonded castable refractory.   The material utilizes a dry phosphate bonding system that only requires water for activation.   Product advantages include:

  • Excellent adherence and re-bond strength on spalled and worn refractory surfaces
  • Rapid setting with no minimum time before initial heating
  • Excellent resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures
  • Good thermal spall resistance 

Available Internationally As: Exo-set Uno B

Plibrico SDS Link – https://plibri.co/3oCXcKF

Product: Exo-Set UNO A G
Product #: 17445

Service Temperature Limit: 2500°F

Installation Method: Gunning
Shelf Life: 6 months

Industries: Aluminum, Power Generation, Boilers, Incineration, Off-Gas

Best Applications: Developed and designed to repair and resurface aluminum furnace walls both below and above the metal line, this material can also be used effectively for both hot and cold maintenance or repair of refractories in various industrial processes including:

  1. Aluminum Furnaces including melting zones, upper walls roofs, jambs and sills
  2. Mineral Processing Kilns
  3. Boilers
  4. Incinerators and Thermal Oxidizers
  5. Reheat and Heat-Treating Furnaces

Plibrico TDS Linkhttp://bit.ly/2kENY3k

Product Information: Exo-Set UNO A G is a corundum based, chemical bonded gun mix. It utilizes a dry phosphate bonding system which only requires water for activation. Exo-Set UNO A G has excellent gunning characteristics. This material should be gunned without pre-dampening – refer to Plibrico Installation Guideline “Exo-Set UNO Series Gun Mixes” (TB-IGII-EXG) for specific gunning instructions. Exo-Set UNO A G product advantages include:

  • Excellent adherence and strong re-bond strength on spalled and worn refractory surfaces
  • Requires minimal surface preparation prior to gunning
  • Rapid setting and no minimum time before initial heating
  • Designed to be gunned both hot and cold
  • Superior resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures
  • Very good thermal spall resistance

Available Internationally As: Exo-Set UNO A G

Plibrico SDS Linkhttp://bit.ly/2kDL4Mq

Product: Exo-Set UNO A

Product #: 17436

 Service Temperature Limit: 2500°F

 Installation Method:  Casting or Pumping

Shelf Life:  6 months

 Industries:  Aluminum, Mineral Processing, Boilers, Incineration, Off Gas, Thermal Oxidizers

Best Applications:  One of the original Exo-Set series castables, this material was developed and engineered to repair and/or resurface aluminum furnace walls.   The material can be used both below and above the aluminum furnace metal line … And, it can also be used in many other industrial processes including:

  1. Aluminum furnaces including melting zones, upper walls roofs, jambs and sills
  2. Mineral Processing Kilns
  3. Boilers
  4. Incinerators and Thermal Oxidizers
  5. Reheat and heat-treating furnaces

Plibrico TDS Link – https://plibri.co/3bmojCC

Product Information: Exo-Set UNO A is a corundum based, chemical bonded castable.   It utilizes a dry phosphate bonding system which only requires water for activation.   Exo-Set UNO A has excellent casting characteristics and a good working time which allows it to be cast or pumped.   It is excellent for both new linings and as a repair material on worn refractory.   Exo-Set UNO A product advantages include:

  • Excellent adherence and strong re-bond strength on spalled and worn refractory surfaces
  • Requires minimal surface preparation prior repairs
  • Rapid setting and no minimum time before initial heating
  • Superior resistance to aluminum attack and penetration
  • Good hot strength through aluminum processing temperatures
  • Very good thermal spall resistance

Available Internationally As:  Exo-Set UNO A

 Plibrico SDS Link – https://plibri.co/32QArb5

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    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS