Product: Plicast Al-Tuff Airlite 25 C/G

Product #: 3317

 

Service Temperature Limit: 

Aluminum Contact – 1500°F

Non-Contact – 2500°F

Installation Method:  Gunning, Casting, Troweling

Shelf Life:  6 months

 

Industries:  Aluminum

Best Applications:  Engineered as a non-wetting to aluminum “Liquid Board™”… this highly insulating backup lining can be used as a replacement option for block insulation where cutting and fitting ceramic fiber board and block insulations are impractical or not economical.   Typical applications include:

  1. Aluminum melting furnaces – backup insulation
  2. Aluminum holding furnaces – backup insulation
  3. Aluminum transfer ladles – backup insulation

Plibrico TDS Link – https://plibri.co/3te7XZS

Product Information: Plicast® Al-Tuff® Airlite 25 C/G is a low-density, non-wetting, lightweight insulating mix which can be gunned, poured, or troweled into place.   This Liquid Board™ type of material has the versatility needed for ceramic fiber board/block insulation applications that require a significant amount of cutting and fitting around complex geometries or anchors.   Because of its low thermal conductivity, it has very similar insulating properties to block insulation.   For use as a backup lining only and not a working lining.   Product advantages include:

  • Low density
  • Low thermal conductivity
  • Versatility and ease of installation
  • Low rebound

Available Internationally As:  Plico Castable A-T Airlite 25 C/G

 

Plibrico SDS Link – https://plibri.co/3t8G0T3

 

Product: Plicast Al-Tuff Airlite 25

Product #: 3316

 

Service Temperature Limit:

Aluminum Contact – 1500°F

Non-Contact – 2500°F

 

Installation Method:  Casting

Shelf Life:  6 months

Industries:  Aluminum

 

Best Applications:  This material is a great economical option to cutting block insulation, non-wetting to aluminum, recommended applications include:

  1. Aluminum furnace backup linings
  2. Replacement of block insulation
  3. Aluminum furnaces, roofs

 

Plibrico TDS Link – https://plibri.co/3EXA8P6

Product Information: Plicast® Al-Tuff® Airlite 25 is a non-wetting, lightweight, insulating castable.   Very low density and exceptionally low thermal conductivity makes this material a great alternative to insulation blocks.   Plicast Al-Tuff Airlite 25 is very versatile and will form to complex shells and fill voids when casting.   Perfect for complex geometries, no more labor intensive cutting of block insulation, this material is engineered to be poured into place.   Product advantages include:

  • Super low thermal conductivity: 0.16 W/m°C
  • Very low density
  • Can be used in place of block insulation

Available Internationally As:  Plico® Castable A-T Airlite 25

 

Plibrico SDS Link – https://plibri.co/3LEUO25

 

Product: Plicast Al-Rezist 80 C KK

Product #: 3304

 

Service Temperature Limit:

Aluminum Contact: 1800°F

Non-Contact: 3000°F

Installation Method:  Casting

Shelf Life: 6 months

Industries: Aluminum

Best Applications: Engineered for field cast applications for aluminum melting and holding furnaces that require enhanced performance, including:

  1. Lower walls & belly bands
  2. Division Walls
  3. Sills & Ramps
  4. Hearths

 

Plibrico TDS Link – https://plibri.co/3KeeMz2

 

Product Information: Plicast® Al-Rezist™ 80 C KK is an 80%, bauxite based, low-cement aluminum resistant castable with extra coarse aggregate, that uses an enhanced multi-additive package for superior performance against more aggressive alloys including those with high fluidity.   This product is engineered for aluminum processors who run their furnaces hotter, faster, and require a superior aluminum resistant refractory performance.   Along with excellent non-wetting and aluminum resistant properties, Plicast Al-Rezist 80 C KK also has good physical properties for demanding service conditions.   Product advantages include:

  • Excellent aluminum reaction/wetting resistance to 1800°F
  • Excellent abrasion resistance
  • Good hot strength in the aluminum melt range
  • Excellent thermal cycling performance

 

Available Internationally As: Plico® Castable Al-Rezist 80 C KK

 

Plibrico SDS Link – https://plibri.co/3AytPjP

 

Product: Plicast Al-Rezist 70 KK

Product #: 3294

Service Temperature Limit:

Aluminum Contact –  1800°F

Non-Contact – 3000°F

Installation Method:  Casting

Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast and precast shape applications for aluminum melting and holding furnaces that require enhanced performance, including:

  1. Lower walls & belly bands
  2. Division Walls
  3. Jambs

Plibrico TDS Link – https://plibri.co/3ywRlN0

Product Information: Plicast® Al-Rezist™ 70 KK is a 70% alumina, aluminum resistant castable that uses an enhanced multi-additive package for superior performance against more aggressive alloys including those with high fluidity.   This product is engineered for aluminum processors who run their furnaces hotter, faster, and require a superior aluminum resistant refractory performance.   Along with excellent non-wetting and aluminum resistant properties, Plicast Al-Rezist 70 KK also has good physical properties for demanding service conditions.   Product advantages include:

  • Excellent aluminum reaction/wetting resistance to 1800°F
  • Good hot strength in the aluminum melt range
  • Good abrasion resistance

Available Internationally As: Plico® Castable Al-Rezist 70 KK

Plibrico SDS Link – https://plibri.co/3y11XlQ

Product: Plicast Al-Rezist EC KK

Product #: 3296

Service Temperature Limit:  3100°F

Installation Method:  Casting

Shelf Life: 6 months

Industries: Aluminum

Best Applications:  Engineered to stand-up to extreme conditions in aluminum melting and holding furnaces.   Typical applications include:

  1. Lower walls & belly bands
  2. Division Walls
  3. Sills & Ramps
  4. Hearths

Plibrico TDS Link – https://plibri.co/plicast-alrezist-ec

Product Information: Plicast® Al-Rezist™ EC KK is an advanced ceramic, low-cement aluminum resistant castable that uses an enhanced multi-additive package for superior performance against more aggressive alloys including those with high fluidity.   This product is engineered for aluminum processors who run their furnaces hotter, faster, and require a superior aluminum resistant refractory performance.   Along with excellent non-wetting and aluminum resistant properties, Plicast Al-Rezist EC KK has excellent physical properties for demanding and extreme service conditions.   Product advantages include:

  • Excellent aluminum reaction/wetting resistance to 2000°F
  • Superior hot strength in the aluminum melt range
  • Excellent abrasion resistance
  • Improved thermal cycling performance

Available Internationally As: Plico Castable Al-Rezist EC KK

Plibrico SDS Link – https://plibri.co/34MEKcy

Product: Redline Red Hot G 60A

Product #: 52403

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Shelf Life:  9 months

Product Information: Redline Red Hot G 60A is a mullite based gun mix designed for resurfacing existing refractory surfaces.   It is generally applied in hot conditions, but can also be used cold.   This material contains a non-wetting system and can be used above and below metal line in aluminum processing furnaces.

Product: Redline Red Hot G 70A

Product #: 52404

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Shelf Life:  9 months

Product Information: Redline Red Hot G 70A is a mullite based gunning mix which can be applied either hot or cold.   It develops an excellent bond with existing refractory surfaces and was designed to be applied over worn linings in aluminum processing furnaces.   It contains a non-wetting system and can be applied both above and below metal line.

Product: Redline Redlite G 24A

Product #: 55401

Service Temperature Limit:

Aluminum Contact –  1700°F

Non-Contact – 2400°F

Shelf Life: 12 months

Product Information: Redline™ Redlite G 24A is a high temperature insulating castable that exhibits excellent properties and gunning characteristics.   It contains a non-wetting additive for molten aluminum contact applications.   It can be used in melting and holding furnace doors, furnace subhearths and over-the-road ladle linings and covers.   It also has application in petrochemical heaters and vessels, boiler and incinerator stack linings and door liners.

Product: Redline Redgun 60A

Product #: 52401

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Shelf Life:  9 months

Product Information: Redline Redgun 60A is a mullite based gun material which exhibits good thermal shock resistance and volume stability.   It contains a non-wetting additive system which makes it resistant to molten aluminum.   Applications include: resurfacing aluminum furnace walls (upper and lower), and in some cases, complete wall thicknesses.

Product: Redline Redgun 70A

Product #: 52402

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Shelf Life:  9 months

Product Information: Redline Redgun 70A is a high purity mullite based gun material that exhibits good thermal shock resistance and volume stability.   It contains a non-wetting additive system that makes it resistant to molten aluminum.   Applications include: resurfacing aluminum furnace walls (upper and lower), and in some cases, complete wall thicknesses.

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    Plibrico®Super F AB58%2900F / 1590CSDS
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    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

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    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
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    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
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    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
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    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS