Product: Plicast Al-Rezist 80 C KK

Product #: 3304

 

Service Temperature Limit:

Aluminum Contact: 1800°F

Non-Contact: 3000°F

Installation Method:  Casting

Shelf Life: 6 months

Industries: Aluminum

Best Applications: Engineered for field cast applications for aluminum melting and holding furnaces that require enhanced performance, including:

  1. Lower walls & belly bands
  2. Division Walls
  3. Sills & Ramps
  4. Hearths

 

Plibrico TDS Link – https://plibri.co/3KeeMz2

 

Product Information: Plicast® Al-Rezist™ 80 C KK is an 80%, bauxite based, low-cement aluminum resistant castable with extra coarse aggregate, that uses an enhanced multi-additive package for superior performance against more aggressive alloys including those with high fluidity.   This product is engineered for aluminum processors who run their furnaces hotter, faster, and require a superior aluminum resistant refractory performance.   Along with excellent non-wetting and aluminum resistant properties, Plicast Al-Rezist 80 C KK also has good physical properties for demanding service conditions.   Product advantages include:

  • Excellent aluminum reaction/wetting resistance to 1800°F
  • Excellent abrasion resistance
  • Good hot strength in the aluminum melt range
  • Excellent thermal cycling performance

 

Available Internationally As: Plico® Castable Al-Rezist 80 C KK

 

Plibrico SDS Link – https://plibri.co/3AytPjP

 

Product: Plicast Al-Rezist 70 KK

Product #: 3294

Service Temperature Limit:

Aluminum Contact –  1800°F

Non-Contact – 3000°F

Installation Method:  Casting

Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast and precast shape applications for aluminum melting and holding furnaces that require enhanced performance, including:

  1. Lower walls & belly bands
  2. Division Walls
  3. Jambs

Plibrico TDS Link – https://plibri.co/3ywRlN0

Product Information: Plicast® Al-Rezist™ 70 KK is a 70% alumina, aluminum resistant castable that uses an enhanced multi-additive package for superior performance against more aggressive alloys including those with high fluidity.   This product is engineered for aluminum processors who run their furnaces hotter, faster, and require a superior aluminum resistant refractory performance.   Along with excellent non-wetting and aluminum resistant properties, Plicast Al-Rezist 70 KK also has good physical properties for demanding service conditions.   Product advantages include:

  • Excellent aluminum reaction/wetting resistance to 1800°F
  • Good hot strength in the aluminum melt range
  • Good abrasion resistance

Available Internationally As: Plico® Castable Al-Rezist 70 KK

Plibrico SDS Link – https://plibri.co/3y11XlQ

Product: Plicast Al-Rezist 65 KK

Product #: 3276

Service Temperature Limit:

Aluminum Contact –  1800°F

Non-Contact – 2800°F

Installation Method:  Casting or Pumping

Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast and precast shape applications for aluminum melting and holding furnaces that require enhanced performance, including:

  1. Lower walls & belly bands
  2. Division Walls
  3. Jambs

Plibrico TDS Link – https://plibri.co/3kfk5Dd

Product Information: Plicast® Al-Rezist™ 65 KK is a 65% alumina, aluminum resistant castable that uses an enhanced multi-additive package for superior performance against more aggressive alloys including those with high fluidity.   This product is engineered for aluminum processors who run their furnaces hotter, faster, and require a superior aluminum resistant refractory performance.   Along with excellent non-wetting and aluminum resistant properties, Plicast Al-Rezist 65 KK also has good physical properties for demanding service conditions.   Product advantages include:

  • Excellent aluminum reaction/wetting resistance to 1800°F
  • Good hot strength in the aluminum melt range
  • Good abrasion resistance

Available Internationally As: Plico® Castable Al-Rezist 65 KK

Plibrico SDS Link – https://plibri.co/3yTbuKn

Product: Plicast Al-Rezist 80 KK

Product #: 3275

Service Temperature Limit:

Aluminum Contact –  1800°F

Non-Contact – 3000°F

Installation Method:  Casting or Pumping

Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast and precast shape applications for aluminum melting and holding furnaces that require enhanced performance, including:

  1. Lower walls & belly bands
  2. Division Walls
  3. Sills & Ramps
  4. Hearths

Plibrico TDS Link – https://plibri.co/2UdNgvI

Product Information: Plicast® Al-Rezist™ 80 KK is an 80%, bauxite based, low-cement aluminum resistant castable that uses an enhanced multi-additive package for superior performance against more aggressive alloys including those with high fluidity.   This product is engineered for aluminum processors who run their furnaces hotter, faster, and require a superior aluminum resistant refractory performance.   Along with excellent non-wetting and aluminum resistant properties, Plicast Al-Rezist 80 KK also has good physical properties for demanding service conditions.   Product advantages include:

  • Excellent aluminum reaction/wetting resistance to 1800°F
  • Very good abrasion resistance
  • Good hot strength in the aluminum melt range
  • Good abrasion resistance
  • Improved thermal cycling performance

Available Internationally As: Plico® Castable Al-Rezist 80 KK

Plibrico SDS Link – https://plibri.co/2UNOnSJ

Product: Plicast Al-Shield GHC 8 C KK
Product #: 20056

Service Temperature Limit:
Aluminum Contact – 2000oF
Non-Contact – 3000oF

Installation Method: Casting or Pumping
Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast and precast shape applications for aluminum melting and holding furnaces, including:

  1. Ramps
  2. Sills
  3. Hearths
  4. Lower walls & Division walls
  5. Ladles impact areas

Plibrico TDS Linkhttp://bit.ly/2FKtCgj

Product Information: Plicast®️ Al-Shield™️ GHC 8 C KK is the coarse aggregate version of Plicast Al-Shield GHC 8 KK. This low cement aluminum resistant castable, pairs a super coarse bauxite aggregate with a high purity matrix, and then adds a high temperature aluminum resistant additive system to provide excellent aluminum reaction/wetting resistance. It maintains the same great aluminum resistant and physical characteristics you see in Plibrico Al-Shield products, but uses a coarse aggregate to further enhance impact and crack resistance. Plicast Al-Shield GHC 8 C KK product advantages include:

  • Excellent aluminum reaction/wetting resistance to 2000°F
  • High hot strength
  • Excellent hot fracture and impact resistance
  • Excellent abrasion resistance
  • Improved thermal cycling resistance
  • Plicast Al-Shield GHC 8 C KK has excellent installation characteristics and may be vibration cast, cast or pumped.
  • Available Internationally As: Plico®️ Castable A-S GHC 8 C KK

Plibrico SDS Linkhttp://bit.ly/2t4QZhV

Product: Plicast Al-Shield GHC  7 C KK

Product #: 3230

Service Temperature Limit:

Aluminum Contact – 2000°F

Non-Contact – 3000°F

Installation Method:  Casting or Pumping

Shelf Life:  6 months

Industries:  Aluminum

Best Applications:  Engineered for field cast and precast shape applications in aluminum melting and holding furnaces, including:

  1. Lower walls
  2. Division Walls
  3. Sills
  4. Jambs

Plibrico TDS Link – https://plibri.co/39s0RUB

Product Information: Plicast® Al-Shield™ GHC 7 C KK is a 70% alumina, low cement aluminum resistant castable that pairs a super coarse bauxite aggregate with a high purity mullite matrix.   It is the coarse aggregate version of Plicast Al-Shield GHC 7 KK.   This castable material possesses excellent aluminum resistance and improved thermal cycling performance due to the incorporation of a high temperature aluminum resistant additive system.   Originally developed as a greater crack resistant material for division walls in demanding recycling furnace applications, it has proven to be a great solution for many furnace applications needing enhanced performance.   Product advantages include:

  • Good aluminum reaction/wetting resistance to 2000°F
  • Very good hot strengths
  • Excellent abrasion resistance
  • Improved thermal cycling performance
  • Excellent resistance to impact loads and cracking

Available Internationally As:  Plico® Castable AS GHC 7 C KK

Plibrico SDS Link – https://plibri.co/3u722ku

Product: Plicast Al-Shield BTR 7 KK

Product #: 14927

Service Temperature Limit:

Aluminum Contact – 2000°F

Non-Contact – 2800°F

Installation Method: Casting or Pumping

Shelf Life: 6 months

Industries: Aluminum

Best Applications: This material is terrific for field cast and precast shape applications in aluminum melting and holding furnaces, including:

  1. Lower walls
  2. Division/hot walls
  3. Ramps
  4. Hearths
  5. Troughs/launders

Plibrico TDS Linkhttps://plibri.co/2UJgWgP

Product Information: Plicast® Al-Shield BTR 7 KK is an aluminum resistant, low cement castable. With a bauxite aggregate base and a modified matrix, this castable provides enhanced aluminum resistance to 2000°F and was especially engineered to resist reactive aluminum alloys. Plicast Al-Shield BTR 7 KK product enhancements and advantages include:

  • Good aluminum reaction/wetting resistance to 2000°F
  • Resists more reactive aluminum alloys (high Mg, Na)
  • High hot MOR from 1500°F to 2000°F and above
  • Good abrasion Resistance <10 cc
  • Good volume stability

Available Internationally As: Plico® Castable A-S BTR 7 KK

Plibrico SDS Linkhttps://plibri.co/2UfiBvn

Product #: 14924

Service Temperature Limit:
Aluminum Contact – 2000°F
Non-Contact – 3000°F

Installation Method: Casting or Pumping
Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast/Precast shape applications for aluminum melting and holding furnaces including:

  1. Upper Walls
  2. Lower walls
  3. Sills
  4. Jambs
  5. Flues

Product Information: Plicast® Al-Shield™ 55 M KK is a 57% alumina, mullite based, low cement castable that incorporates a high temperature aluminum resistant additive system. As an aluminum resistant castable, this product was developed to solve structural applications issues in aluminum furnace areas which may be exposed to aluminum splashing and corundum growth, such as upper sidewalls and roofs. Typically, in these types of applications, to maintain elevated temperature strength and shock resistance, standard low cement castables are used. However, in some cases due to corundum penetration and expansion, Plicast Al-Shield 55 M KK is the better solution since it resists corundum attack and maintains hot strength. Summarized benefits include:

  • Good aluminum reaction/wetting and corundum resistance to 2000°F
  • Higher hot MOR from 1500°F to 2300°F as compared to other aluminum contact castables
  • Good hot load resistance
  • Excellent hot fracture resistance
  • Improved thermal cycling resistance
  • Can be installed by casting or pumping

Available Internationally As: Plico® Castable A-S 55 M KK

Service Temperature Limit

Aluminum Contact – 1800oF

Non-Contact – 2800°F

Installation Method

Gunning

Shelf Life

6 months

Industries

Aluminum

Best Applications

Hot and cold gunning maintenance:

  1. Aluminum melting and holding furnaces lower walls
  2. Aluminum melting and holding furnaces upper walls
  3. Jambs
  4. Transfer ladles
  5. Troughs/launders

Product Information

Pligun Al-Rezist 65 KK is a mullite based dry gunning mix with a high temperature aluminum resistant additive system and excellent gunning characteristics both hot and cold.   This product was developed to service and repair Al-Shield and Al-Rezist castables, and has proven itself to be a gunning maintenance material of choice for many customers.   Pligun Al-Rezist 65 KK product advantages include:

  • Good aluminum reaction/wetting resistance to 1800°F
  • Excellent gunning characteristics both hot and cold:
    • Good water range
    • Reduced rebound
    • Excellent adherence/bonding
  • Good hot strength
  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS