Product: Plicast Al-Shield GHC 8 C KK
Product #: 20056

Service Temperature Limit:
Aluminum Contact – 2000oF
Non-Contact – 3000oF

Installation Method: Casting or Pumping
Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast and precast shape applications for aluminum melting and holding furnaces, including:

  1. Ramps
  2. Sills
  3. Hearths
  4. Lower walls & Division walls
  5. Ladles impact areas

Plibrico TDS Linkhttp://bit.ly/2FKtCgj

Product Information: Plicast®️ Al-Shield™️ GHC 8 C KK is the coarse aggregate version of Plicast Al-Shield GHC 8 KK. This low cement aluminum resistant castable, pairs a super coarse bauxite aggregate with a high purity matrix, and then adds a high temperature aluminum resistant additive system to provide excellent aluminum reaction/wetting resistance. It maintains the same great aluminum resistant and physical characteristics you see in Plibrico Al-Shield products, but uses a coarse aggregate to further enhance impact and crack resistance. Plicast Al-Shield GHC 8 C KK product advantages include:

  • Excellent aluminum reaction/wetting resistance to 2000°F
  • High hot strength
  • Excellent hot fracture and impact resistance
  • Excellent abrasion resistance
  • Improved thermal cycling resistance
  • Plicast Al-Shield GHC 8 C KK has excellent installation characteristics and may be vibration cast, cast or pumped.
  • Available Internationally As: Plico®️ Castable A-S GHC 8 C KK

Plibrico SDS Linkhttp://bit.ly/2t4QZhV

Product: Plicast Al-Shield GHC  7 C KK

Product #: 3230

Service Temperature Limit:

Aluminum Contact – 2000°F

Non-Contact – 3000°F

Installation Method:  Casting or Pumping

Shelf Life:  6 months

Industries:  Aluminum

Best Applications:  Engineered for field cast and precast shape applications in aluminum melting and holding furnaces, including:

  1. Lower walls
  2. Division Walls
  3. Sills
  4. Jambs

Plibrico TDS Link – https://plibri.co/39s0RUB

Product Information: Plicast® Al-Shield™ GHC 7 C KK is a 70% alumina, low cement aluminum resistant castable that pairs a super coarse bauxite aggregate with a high purity mullite matrix.   It is the coarse aggregate version of Plicast Al-Shield GHC 7 KK.   This castable material possesses excellent aluminum resistance and improved thermal cycling performance due to the incorporation of a high temperature aluminum resistant additive system.   Originally developed as a greater crack resistant material for division walls in demanding recycling furnace applications, it has proven to be a great solution for many furnace applications needing enhanced performance.   Product advantages include:

  • Good aluminum reaction/wetting resistance to 2000°F
  • Very good hot strengths
  • Excellent abrasion resistance
  • Improved thermal cycling performance
  • Excellent resistance to impact loads and cracking

Available Internationally As:  Plico® Castable AS GHC 7 C KK

Plibrico SDS Link – https://plibri.co/3u722ku

Product: Plicast Al-Shield BTR 7 KK

Product #: 14927

Service Temperature Limit:

Aluminum Contact – 2000°F

Non-Contact – 2800°F

Installation Method: Casting or Pumping

Shelf Life: 6 months

Industries: Aluminum

Best Applications: This material is terrific for field cast and precast shape applications in aluminum melting and holding furnaces, including:

  1. Lower walls
  2. Division/hot walls
  3. Ramps
  4. Hearths
  5. Troughs/launders

Plibrico TDS Linkhttps://plibri.co/2UJgWgP

Product Information: Plicast® Al-Shield BTR 7 KK is an aluminum resistant, low cement castable. With a bauxite aggregate base and a modified matrix, this castable provides enhanced aluminum resistance to 2000°F and was especially engineered to resist reactive aluminum alloys. Plicast Al-Shield BTR 7 KK product enhancements and advantages include:

  • Good aluminum reaction/wetting resistance to 2000°F
  • Resists more reactive aluminum alloys (high Mg, Na)
  • High hot MOR from 1500°F to 2000°F and above
  • Good abrasion Resistance <10 cc
  • Good volume stability

Available Internationally As: Plico® Castable A-S BTR 7 KK

Plibrico SDS Linkhttps://plibri.co/2UfiBvn

Product #: 14924

Service Temperature Limit:
Aluminum Contact – 2000°F
Non-Contact – 3000°F

Installation Method: Casting or Pumping
Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast/Precast shape applications for aluminum melting and holding furnaces including:

  1. Upper Walls
  2. Lower walls
  3. Sills
  4. Jambs
  5. Flues

Product Information: Plicast® Al-Shield™ 55 M KK is a 57% alumina, mullite based, low cement castable that incorporates a high temperature aluminum resistant additive system. As an aluminum resistant castable, this product was developed to solve structural applications issues in aluminum furnace areas which may be exposed to aluminum splashing and corundum growth, such as upper sidewalls and roofs. Typically, in these types of applications, to maintain elevated temperature strength and shock resistance, standard low cement castables are used. However, in some cases due to corundum penetration and expansion, Plicast Al-Shield 55 M KK is the better solution since it resists corundum attack and maintains hot strength. Summarized benefits include:

  • Good aluminum reaction/wetting and corundum resistance to 2000°F
  • Higher hot MOR from 1500°F to 2300°F as compared to other aluminum contact castables
  • Good hot load resistance
  • Excellent hot fracture resistance
  • Improved thermal cycling resistance
  • Can be installed by casting or pumping

Available Internationally As: Plico® Castable A-S 55 M KK

Service Temperature Limit

Aluminum Contact – 1800oF

Non-Contact – 2800°F

Installation Method

Gunning

Shelf Life

6 months

Industries

Aluminum

Best Applications

Hot and cold gunning maintenance:

  1. Aluminum melting and holding furnaces lower walls
  2. Aluminum melting and holding furnaces upper walls
  3. Jambs
  4. Transfer ladles
  5. Troughs/launders

Product Information

Pligun Al-Rezist 65 KK is a mullite based dry gunning mix with a high temperature aluminum resistant additive system and excellent gunning characteristics both hot and cold.   This product was developed to service and repair Al-Shield and Al-Rezist castables, and has proven itself to be a gunning maintenance material of choice for many customers.   Pligun Al-Rezist 65 KK product advantages include:

  • Good aluminum reaction/wetting resistance to 1800°F
  • Excellent gunning characteristics both hot and cold:
    • Good water range
    • Reduced rebound
    • Excellent adherence/bonding
  • Good hot strength

Product: Plicast Al-Shield GHC 8 KK

Product #: 14916

 Service Temperature Limit:

Aluminum Contact – 2000°F

Non-Contact – 3000°F

 Installation Method:  Casting or Pumping

Shelf Life:  6 months

 Industries:  Aluminum

Best Applications:  Engineered for field cast and precast shape applications for aluminum melting and holding furnaces including:

  1. Ramps
  2. Sills
  3. Hearths
  4. Lower walls
  5. Division walls
  6. Ladles impact areas

 Plibrico TDS Link – https://plibri.co/3foD745

Product Information: Plicast® Al-Shield™ GHC 8 KK is an 80% alumina, low cement aluminum resistant castable.   This premium castable utilizes a bauxite aggregate, with a modified high purity matrix.    To maximize resistance to molten aluminum attack and reaction at temperatures up to 2000°F, the modified matrix includes a high temperature aluminum resistant additive system.   Plicast Al-Shield GHC 8 KK product enhancements and advantages include:

  • Excellent aluminum reaction/wetting resistance to 2000°F
  • High, consistent hot strength
  • Excellent hot fracture/crack resistance
  • Excellent abrasion resistance
  • Good resistance to aluminum fluxes
  • Improved thermal cycling resistance

Plicast Al-Shield GHC 8 KK has excellent installation characteristics and may be vib cast, cast or pumped.

Available Internationally As:  Plico® Castable A-S GHC 8 KK

 Plibrico SDS Link – https://plibri.co/30lkF8a

Service Temperature Limit

Aluminum Contact –  2000°F

Non-Contact – 3000°F

Installation Method

Casting or Pumping

Shelf Life

6 months

Industries

Aluminum

Best Applications

Field cast and precast shape applications for aluminum melting and holding furnaces including:

  1. Lower walls
  2. Division walls
  3. Sills
  4. Jambs

Product Information

Plicast® Al-Shield™ GHC 7 KK is a 70% alumina, low cement castable, with a mullite aggregate and high mullite matrix.   This product possess excellent aluminum resistance and improved thermal cycling performance due to the incorporation of a high temperature aluminum resistant additive system.   Originally developed as a greater crack resistant material for division walls in demanding recycling furnace applications, it has proven to be a great cost effective upgrade for many furnace applications needing stronger properties than Plicast Al-Tuff 3100 Special.   Plicast Al-Shield GHC 7 KK product enhancements and advantages include:

  • Good aluminum reaction/wetting resistance to 2000°F
  • Relatively high, constant hot MOR from 1500°F to 2000°F as compared to other aluminum contact castables
  • Good abrasion resistance
  • Improved thermal cycling and crack resistance

Plicast Al-Shield GHC 7 KK has excellent installation characteristics and may be cast, vibration cast or pumped – there is also a shotcrete version available.

Service Temperature Limit

Aluminum Contact – 2000°F

Non-Contact – 2700°F

Installation Method

Casting

Shelf Life

6 months

Industries

Aluminum/Non-Ferrous

Best Applications

Field cast and precast shape applications for aluminum melting and holding furnaces including:

  1. Ramps
  2. Sills
  3. Jambs
  4. Hearths
  5. Lower walls
  6. Ladles
  7. Troughs/launders

Product Information

Plicast® Al-Shield™ 3223 C KK is the coarse aggregate version of Plicast Al-Shield 2765 KK.   This low cement, aluminum resistant castable, utilizes a super coarse bauxite aggregate with the same modified matrix and high temperature aluminum resistant additive system as its non-coarse brother, 2765 KK.   While maintaining the great physical characteristics as 2765 KK,  the coarse aggregate improves upon impact and cracking resistance.   Plicast Al-Shield 3223 C KK advantages include:

  • Good aluminum reaction/wetting resistance to 2000°F
  • High hot MOR from 1500° to 2000°F
  • Excellent hot fracture, wear and impact resistance
  • Improved thermal cycling resistance

Service Temperature Limit

Aluminum Contact – 2000oF

Non-Contact – 2800°F

Installation Method

Casting

Shelf Life

6 months

Industries

Aluminum

Best Applications

Field cast and precast shape applications for aluminum melting and holding furnaces include:

  1. Ramps
  2. Sills
  3. Jambs
  4. Hearths
  5. Lower Walls
  6. Ladles
  7. Troughs/Launders

Product Information

Plicast Al-Shield 2765 KK is a 56% alumina low cement castable with a modified matrix incorporating a high temperature aluminum resistant additive system.   This product was originally developed to meet a large aluminum fabricators specification.   During development, the product was found to not only meet the aluminum contact resistance requirements at elevated temperatures, but also to have other physical characteristic advantages.   Plicast Al-Shield 2765 KK product advantages include:

  • Good aluminum reaction/wetting resistance to 2000°F
  • Relatively high, constant hot MOR from 1500° to 2000°F as compared to other aluminum contact castables
  • Excellent hot fracture, wear and impact resistance
  • Improved thermal cycling resistance

These characteristics have led Plicast Al-Shield 2765 KK to be a “standard go to product” in many areas of Plibrico designed/specified aluminum furnaces and systems.

  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS