Plicast Si-Bond A RS

Product: Plicast Si-Bond A RS

Product #: 3354

Service Temperature Limit: 3200°F

Installation Method: Casting

Shelf Life: 4 Months

Industries: Pulp & Paper, Waste-To-Energy, Incineration, Aluminum, Off Gas, Thermal Oxidizers

Best Applications: Engineered as a primary lining material for high alkali environments (slag or gas).  Typical applications include:

  1. Precast Shapes
  2. Cement kiln preheaters
  3. Incinerators and Thermal Oxidizers
  4. Biomass furnaces – slag zones
  5. Aluminum Furnace – upper walls

Plibrico TDS Link: https://plibri.co/3QFifOd

Product Information: Plicast® Si-Bond A RS is a high alumina based, cement-free castable, specifically designed for casting precast shapes.    Based on a tabular alumina aggregate, this material contains a minimal amount of lime and other alkalis, rendering its matrix very resistant to high temperature fluxing.   In addition, Plicast Si-Bond A RS is more resistant to slags (acidic through neutral) and alkali attacks than a low or ultra-low cement castable of a similar chemistry.   Other product characteristics and benefits include:

  • Excellent material for Precast Shapes
  • High hot strength 1500°F to 2500°F and above
  • High alumina mineralogy and low porosity for improved slag resistance
  • Resistant to alkali vapor attack
  • Good refractoriness under load
  • Very good abrasion resistance: 8 cc per ASTM C704
  • Good volume stability
  • Quicker bake-out than reduced cement castable options

 

Available Internationally As:  Plico® Castable Si-Bond A RS

Plibrico SDS Link: https://plibri.co/41K7E74

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Plicast Si-Bond SP RS

Product: Plicast Si-Bond SP RS

Product #: 3346

Service Temperature Limit: 3100°F

Installation Method: Casting

Shelf Life: 4 Months

Industries: Pulp & Paper, Waste-To-Energy, Incineration, Aluminum, Off Gas

Best Applications: As a primary lining material in aggressive, high alkali environments (slag or gas), or in contact with moderately basic slags.  Applications include:

  1. Precast Shapes
  2. Black liquor boilers
  3. Cement kiln preheaters
  4. Incinerators and Thermal Oxidizers
  5. Biomass furnaces – slag zones

Plibrico TDS Link: https://plibri.co/4cGyzWw

Product Information: Plicast® Si-Bond SP RS is a high alumina based, cement-free castable, modified with a magnesium aluminate spinel addition.   This castable was specifically developed for enhanced resistance to high alkali slags and alkali vapor attacks.  In laboratory alkali slag cup tests versus more traditional high alumina cement bonded castables, both with and without spinel additions, Plicast Si-Bond SP RS consistently:

  • Retained slag
  • Resisted alkali bursting – all cement bonded castables routinely burst due alkali absorption

These results were confirmed by independent testing at the Missouri University of Science & Technology (MS&T)  in a DOE funded project for black liquor gasifiers.

Plicast Si-Bond SP RS outperformed all other commercial castables tested in this project.   As a result, there have been very successful commercial applications in black liquor boilers.   In addition to its outstanding alkali resistance, Plicast Si-Bond SP RS also exhibits exceptional hot strength up through 2500°F.

 

Available Internationally As:  Plico® Castable Si-Bond SP RS

Plibrico SDS Link: https://plibri.co/41K7E74

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Plicast Si-Bond SiC 20 Al C RS

Product: Plicast Si-Bond SiC 20 Al C RS

Product #: 3352

 

Service Temperature Limit:

Aluminum Contact – 2000°F

Non-Contact – 2800°F

Installation Method:  Casting

Shelf Life:  4 months

Industries:  Aluminum

 

Best Applications:  This aluminum and abrasion resistant castable is engineered to be used in applications that include:

  1. Precast Shapes
  2. Impact pads for aluminum pads for troughs
  3. Jambs and sills in an aluminum furnace
  4. Impact hearths in stack melters

 

Plibrico TDS Link – https://plibri.co/3OILcrQ

Product Information: Plicast® Si-Bond® SiC 20 Al C RS is a 60% alumina, no-cement castable containing 20% silicon carbide to improve abrasion resistance.   It is designed for aluminum contact and contains an extra coarse aggregate to provide volume stability and aid in thermal shock resistance.   All of this makes this material ideal for applications such as sills and jambs in an aluminum furnace.   Plicast Si-Bond SiC 20 Al C RS has been specially formulated for production of precast shapes.   Product advantages include:

  • Excellent material for Precast Shapes
  • Excellent abrasion resistance < 7 cc per ASTM C704
  • Excellent thermal shock resistance
  • Non-wetting to aluminum
  • High density and low permanent linear change
  • Excellent resistance to slag and alkali corrosion

 

Available Internationally As:  Plico® Castable Si-Bond SiC 20 Al C RS

 

Plibrico SDS Link – https://plibri.co/3RED2A8

 

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Plicast Si-Bond M AL RS

Product: Plicast Si-Bond M AL RS

Product #: 3350

Service Temperature Limit
Aluminum Contact – 2000oF

Non-Contact – 3100°F

Installation Method: Casting

Shelf Life: 4 months

Industries: Aluminum

Best Applications: Primary lining material, aluminum furnace repair, or precast shapes designed for direct aluminum contact including:

  1. Precast Shapes – Sills, jambs, and lintels
  2. Furnace lower walls and belly bands
  3. Furnace upper walls where splash or dross growth occurs
  4. Field cast sills, jambs and dry hearths
  5. Ladles

Plibrico TDS Link: https://plibri.co/41NMxRf

Product Information: Plicast® Si-Bond M Al RS is a mullite based, cementless castable enhanced for resistance to aluminum reaction and flux attack.  This material contains a minimal amount of lime and other alkalis making its matrix highly resistant to high temperature fluxing.  In aluminum contact and non-contact applications it provides the following benefits:

  • Excellent material for Precast Shapes
  • Excellent resistance to aluminum attack and corundum growth even at elevated temperatures
  • High, consistent hot strength from the aluminum melt range to high temperature >2300oF
  • Enhanced mineralogy and low porosity for improved flux and alkali resistance
  • Good refractoriness under load
  • Very good abrasion resistance
  • Good volume stability
  • Quicker bake out than reduced cement castable options
  • Plicast Si-Bond M Al RS has good flow and setting characteristics allowing it to be placed by vibration, casting, or pumping.

Available Internationally As: Plico® Castable Si-Bond M Al RS

Plibrico SDS Link: https://plibri.co/4121Gfj

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Plicast Si-Bond M RS

Product: Plicast Si-Bond M RS

Product #: 3343

Service Temperature Limit: 3100°F

Installation Method: Casting

Shelf Life: 4 months

Industries: Aluminum, Mineral Processing, Steel, Boilers, Incineration, Off-Gas

Best Applications: Great for use in higher temperature industrial applications, extremely corrosive environments, and precast shapes including:

  1. Precast Shapes – including burner cones and piers – various industries
  2. Mineral Processing Kilns – alumina and aggregate calcining
  3. Steel/Ferrous – reheat/forge furnace hearths, jambs, lintels and sill
  4. Boilers – coal and oil fired
  5. Ladles
  6. Incinerators and Thermal Oxidizers – combustion and quench chambers
  7. Sulfur Recovery Units
  8. Aluminum – furnace upper walls and roofs

Plibrico TDS Link – https://plibri.co/4sLKoAE

Product Information: Plicast® Si-Bond M RS is a mullite based, cementless castable. Since it contains a minimal amount of lime and other alkalis, it’s matrix is resistant to high temperature fluxing. Plicast Si-Bond M RS also offers better resistance to slags that are acidic to neutral, as well as alkali attacks than a low or even ultra-low cement castables of a similar chemistry. Other product characteristics and benefits include:

  • Excellent material for Precast Shapes
  • High hot strength above 1500°F to 2500°F and above
  • Enhanced mineralogy and low porosity for improved slag alkali resistance
  • Good refractoriness under load
  • Very good abrasion resistance
  • Good volume stability
  • Moderate thermal conductivity
  • Quicker bake out than reduced cement castable options
  • Plicast Si-Bond M RS has good flow and setting characteristics allowing it to be place by vibration, casting or pumping

Available Internationally As: Plico® Castable Si-Bond M RS

Plibrico SDS Link – https://plibri.co/2ysCozd

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Plicast Si-Bond B RS

Product: Plicast Si-Bond B RS

Product #: 3349

Service Temperature Limit: 3200°F

Installation Method:  Casting

Shelf Life:  4 months

Industries:  Mineral Processing, Aluminum, Steel, Waste-to-Energy, Boilers, Incineration, Sulfur Recovery

Best Applications:  Engineered for higher temperature industrial applications and precast shapes including:

  1. Precast Shapes – including burner cones and piers – various industries
  2. Cement Kiln preheaters
  3. Mineral Processing Kilns – alumina and aggregate calcining
  4. Steel/Ferrous – reheat/forge furnace hearths, jambs, lintels and sill
  5. Boilers – coal and oil fired
  6. Ladles
  7. Incinerators and Thermal Oxidizers – combustion and quench chambers
  8. Sulfur Recovery Units
  9. Aluminum – furnace upper walls and roofs

Plibrico TDS Link – https://plibri.co/4mFQ6lY

Product Information: Plicast® Si-Bond™ B RS is a high alumina cementless castable.   Based on a bauxite aggregate, this material contains a minimal amount of lime and other alkalis, rendering it’s matrix very resistant to high temperature fluxing.   In addition, Plicast Si-Bond B RS is more resistant to slags (acidic through neutral) and alkali attacks than a low or ultra-low cement castables of a similar chemistry.   Other product characteristics and benefits include:

  • Excellent material for Precast Shapes
  • High hot strength 1500°F to 2500°F, and above
  • High alumina mineralogy and low porosity for improved slag resistance
  • Resistant to alkali vapor attack
  • Good refractoriness under load
  • Very good abrasion resistance: 9cc per ASTM C704
  • Good volume stability
  • Quicker bake out than reduced cement castable options

Available Internationally As:  Plico® Castable Si-Bond B RS

Plibrico SDS Link – https://plibri.co/2ysCozd

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