Product: Redline Redcast 70A/7

Product #: 52205

Service Temperature Limit:

Aluminum Contact –  1700°F

Non-Contact – 3100°F

Shelf Life: 6 months

Product Information: Redline™ Redcast 70A/7 is a high purity mullite castable that has outstanding strength, abrasion and thermal shock resistance, and has a silicon carbide addition to enhance resistance to alkali attack. It is designed for severe wear areas and areas which are subject to oxide growth within aluminum melting equipment. Great for use where high mag containing alloys are a problem as well as in transfer troughing.

Product: Redline Redcast 60A/10

Product #: 52203

Service Temperature Limit:

Aluminum Contact –  1700°F

Non-Contact – 3000°F

Shelf Life: 6 months

Product Information: Redline™ Redcast 60A/10 is a mullite based low cement castable that contains a silicon carbide addition for increased abrasion and thermal shock resistance. It was specifically designed for rotary dross furnaces that are run intermittently. It can be used in areas that are subjected to high degrees of impact and thermal shock from molten aluminum. This material can also be utilized in molten copper transfer troughs.

Product: Redline Redcon 60A

Product #: 51203

Service Temperature Limit:

Aluminum Contact –  1800°F

Non-Contact – 3100°F

Shelf Life: 9 months

Product Information: Redline™ Redcon 60A is a conventionally bonded, high alumina, high strength castable designed for service conditions at elevated temperatures.   Applications include heat treating and forging furnaces, burner blocks, and most heating equipment.

Product: Redline Cool Cast A

Product #: 51202

Service Temperature Limit:

Aluminum Contact –  1700°F

Non-Contact – 2400°F

Shelf Life: 6 months

Product Information: Redline™ Cool Cast A has a castable formulation that contains a unique naturally non-wetting mineralogy that enables Plibrico to fomulate a castable that contains 0% Free Silica.   It exhibits high strength, excellent thermal shock resistance, outstanding resistance to molten aluminum and oxide formation, and high heat retention properties.   It offers potential energy savings over standard low cement castables and can lower cold face temperatures without sacrificing durability.   It can be used for a variety of molten aluminum contact applications including die cast holding furnaces, transfer troughs, ladles, and furnace covers.

Product: Plicast Al-Rezist 65 KK

Product #: 3276

Service Temperature Limit:

Aluminum Contact –  1800°F

Non-Contact – 2800°F

Installation Method:  Casting or Pumping

Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast and precast shape applications for aluminum melting and holding furnaces that require enhanced performance, including:

  1. Lower walls & belly bands
  2. Division Walls
  3. Jambs

Plibrico TDS Link – https://plibri.co/3kfk5Dd

Product Information: Plicast® Al-Rezist™ 65 KK is a 65% alumina, aluminum resistant castable that uses an enhanced multi-additive package for superior performance against more aggressive alloys including those with high fluidity.   This product is engineered for aluminum processors who run their furnaces hotter, faster, and require a superior aluminum resistant refractory performance.   Along with excellent non-wetting and aluminum resistant properties, Plicast Al-Rezist 65 KK also has good physical properties for demanding service conditions.   Product advantages include:

  • Excellent aluminum reaction/wetting resistance to 1800°F
  • Good hot strength in the aluminum melt range
  • Good abrasion resistance

Available Internationally As: Plico® Castable Al-Rezist 65 KK

Plibrico SDS Link – https://plibri.co/3yTbuKn

Product: Plicast Al-Rezist 80 KK

Product #: 3275

Service Temperature Limit:

Aluminum Contact –  1800°F

Non-Contact – 3000°F

Installation Method:  Casting or Pumping

Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast and precast shape applications for aluminum melting and holding furnaces that require enhanced performance, including:

  1. Lower walls & belly bands
  2. Division Walls
  3. Sills & Ramps
  4. Hearths

Plibrico TDS Link – https://plibri.co/2UdNgvI

Product Information: Plicast® Al-Rezist™ 80 KK is an 80%, bauxite based, low-cement aluminum resistant castable that uses an enhanced multi-additive package for superior performance against more aggressive alloys including those with high fluidity.   This product is engineered for aluminum processors who run their furnaces hotter, faster, and require a superior aluminum resistant refractory performance.   Along with excellent non-wetting and aluminum resistant properties, Plicast Al-Rezist 80 KK also has good physical properties for demanding service conditions.   Product advantages include:

  • Excellent aluminum reaction/wetting resistance to 1800°F
  • Very good abrasion resistance
  • Good hot strength in the aluminum melt range
  • Good abrasion resistance
  • Improved thermal cycling performance

Available Internationally As: Plico® Castable Al-Rezist 80 KK

Plibrico SDS Link – https://plibri.co/2UNOnSJ

Product: Plicast Al-Tuff 70 KK

Product #: 03277

Service Temperature Limit:

Aluminum Contact –  1800°F

Non-Contact – 3100°F

Installation Method:  Casting or Pumping

Shelf Life: 6 months

Industries: Aluminum

Best Applications: Field cast and precast shape applications for aluminum melting and holding furnaces that require enhanced performance, including:

  1. Ramps
  2. Sills
  3. Precast Shapes
  4. Jambs
  5. Hotwalls
  6. Troughs
  7. Ladles

Plibrico TDS Link – https://plibri.co/3gUhaOe

Product Information: Plicast® Al-Tuff® 70 KK K is a hybrid bauxite/mullite based, non-wetting, low cement castable with a modified matrix and grain sizing.   Thermal cycling characteristics make it ideal for many high temperature cyclic applications.   These characteristics include hot strength at elevated temperatures and low abrasion loss.   Product advantages include:

  • Hot strength at elevated temperatures
  • Low abrasion loss
  • Excellent thermal shock resistance

Plicast Al-Tuff 70 KK also has good flow and setting characteristics allowing it to be place by vibration, casting or pumping.

Available Internationally As: Plico® Castable A-T 70 KK

Plibrico SDS Link – https://plibri.co/3j94y7x

Product: Pligun Al-Tuff LWI 24

Product #: 16540

Service Temperature Limit:

Aluminum Contact –  1500°F

Non-Contact – 2450°F

Installation Method:  Gunning

Shelf Life: 12 months

Industries: Aluminum

Best Applications:  Engineered for pneumatic gunning moderate temperature applications in aluminum melting and processing furnaces. Typical applications include:

  1. Aluminum backup linings/ insulation
  1. Lower walls, back-up insulation
  2. Sub-hearths for die-cast furnaces
  3. Furnace doors

Plibrico TDS Link – https://plibri.co/3H6gWPB

Product Information: Pligun®️ Al-Tuff® LWI® 24 is non-wetting, light-weight back-up insulating castable for aluminum furnace applications.   The materials non-wetting properties give end-users an extra level of protection for metal contact applications over IFB’s and standard LWI castables.   It is a proven material choice for the aluminum casting-house.   Product advantages include:

  • Good strength
  • Medium Density ~ 85 pcf
  • Moderately low thermal conductivity
  • Good volume stability
  • Favorable shelf life at 12 months

Available Internationally As: Plico® Gun Mix A-T LWI 24

Plibrico SDS Link – https://plibri.co/3mzFwPa

Product: Pligun Al-Tuff 3100 Special

Product #: 16517

 

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 3100°F

Installation Method:  Gunning

Shelf Life: 6 months

Industries: Aluminum

Best Applications:  Engineered for field gunning applications in aluminum melting and holding furnaces.   Typical applications include:

  1. Division/hot walls
  2. Lower sidewalls
  3. Stack melter hot wall repairs
  4. Jambs

 

Plibrico TDS Link – https://plibri.co/3CzM8FC

 

Product Information: Pligun® Al-Tuff®️ 3100 Special has a mullite based aggregate with a mullite / alumina, aluminum resistant matrix, Pligun and Plicast Al-Tuff 3100 Special KK were the first successful low cement, non-wetting castable to be widely applied in aluminum furnaces of all types and all segments … from secondary to die cast.   In addition to excellent physical attributes, this high strength material possesses the same characteristics typical of Plibrico’s low cement castable offerings.   Product advantages include:

  • Superior resistance to aluminum wetting and penetration
  • Excellent hot and cold strength
  • Low abrasion loss < 7cc per ASTM C704
  • Good volume stability
  • Excellent thermal cycling and fracture resistance
  • Resistant to aluminum fluxes

Available Internationally As: Plico® Gun Mix A-T 3100

 

Plibrico SDS Link – https://plibri.co/44ngnvl

 

  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS