Product: Plicast Airlite 25

Product #: 3270

Service Temperature Limit: 2500°F 

Installation Method:  Casting or Troweling

Shelf Life:  6 months 

Industries:  Aluminum, Steel, Incineration, Boilers

Best Applications:  This economical solution to cutting block insulation, and its trowel version (Plicast Airlite 25 Trowel), are recommended for applications that include:

  1. Backup linings
  2. Replacement of block insulation
  3. Furnaces, roofs
  4. Boilers

Plibrico TDS Link – https://plibri.co/plicast-airlite25

Product Information: Plicast® Airlite 25 is a lightweight, insulating castable.   Very low density and exceptionally low thermal conductivity makes this material, and its trowel version (Plicast Airlite 25 Trowel), a great alternative to insulation blocks.   Plicast Airlite 25 is very versatile and will form to complex shells and fill voids when casting.   Perfect for complex geometries, no more labor intensive cutting of block insulation, this material is engineered to be poured into place.   Product advantages include:

  • Super low thermal conductivity: 0.16 W/m°C
  • Very low density
  • Can be used in place of block insulation

Available Internationally As:  Plico® Castable Airlite 25

Plibrico SDS Link – https://plibri.co/3d6uZUw

Product: Plicast LWI 24 HS

Product #: 3263

Service Temperature Limit: 2400°F

Installation Method:  Casting

Shelf Life:  6 months

Industries:  Aluminum, Steel, Petrochemical, Incineration, Boiler

Best Applications:  This lightweight material with exceptionally high strength, and its aluminum resistant version (Plicast Al-Tuff LWI 24 HS), is recommended for applications that include:

  1. Precast Shapes where weight is a factor
  2. Linings for reheat furnace floors
  3. Annealing furnace cartops
  4. Fired oil heater stacks
  5. Carbon monoxide boiler duct linings
  6. Olefins cracking furnace stacks
  7. Over-the-road aluminum ladles
  8. Backup linings in aluminum furnaces

Plibrico TDS Link – https://plibri.co/2XkWYLJ

Product Information: Plicast® LWI® 24 HS is an insulating castable that is based on a light weight alumino-silicate aggregate system.   This lightweight material and its Al-Tuff aluminum resistant version (Plicast Al-Tuff LWI 24 HS), possess exceptionally high strength in conjunction with low density.   When compared to traditional lightweight refractories, these materials offer an impressive 200% more in cold crushing strength (CCS).   The castables increased strength does not affect its density, which is maintained at a noteworthy 80 pounds per cubic foot (pcf).   Product advantages also include:

  • Excellent CCS and hot strength
  • Great volume stability, low linear shrinkage
  • Low density
  • Great casting consistency
  • Low thermal conductivity

Available Internationally As:  Plico® Castable LW 24 HS

Plibrico SDS Link – https://plibri.co/2XO3BoR

Product: Plicast LWI 606
Product #: 16033

Service Temperature Limit: 3300°F

Installation Method: Casting
Shelf Life: 9 months

Industries: Reforming, Oil/Gas, Chemical

Best Applications: Uses that require a very high temperature, semi-insulating component, or reducing atmosphere resistant component. Typical applications include:

  1. Ammonia reformers
  2. Atmosphere heat treat furnaces and vessels
  3. Carbon black furnaces

Plibrico TDS Linkhttp://bit.ly/2mSIraj

Product Information: Plicast®️ LWI 606 is a very high temperature (3300°F) semi- insulating castable. It is based on a bubble-alumina aggregate with a high purity alumina matrix and bonding system. This combination produces a castable which performs excellent in highly reducing and hydrogen rich atmospheres. Product advantages include:

  • Very pure high alumina chemistry <1.5% impurities (iron, silica and alkalies)
  • Medium density ~95 pcf
  • Good CCS and hot strength
  • Moderate thermal conductivity
  • Good volume stability
  • Good casting consistency

Available Internationally As: Plico®️ Castable LW 606

Plibrico SDS Linkhttp://bit.ly/2mUkvDx

Product: Plicast LWI 28
Product #: 16009

Service Temperature Limit: 2800°F

Installation Method: Casting
Shelf Life: 9 months

Industries: Mineral Processing, Aluminum, Steel, Power Generation, Boilers, Incineration, Off-Gas, Refining

Best Applications: Functions and equipment requiring a very high temperature insulating component or reducing atmosphere resistant component. Typical applications include:

  1. Fired heaters – radiant sections and roofs
  2. Atmosphere heat treat furnaces and vessels
  3. Incinerators and thermal oxidizers
  4. Sulfur recovery units – back up insulation

Plibrico TDS Linkhttp://bit.ly/2ZiPBXS

Product Information: Plicast®️ LWI®️ 28 is a very high temperature insulating castable. A service limit of 2800°F and good strength make it suitable to use as either a backup insulating component in high temperature applications, or as a primary lining material in less severe applications. Its low iron content makes it ideal for use in reducing combustion applications. Product advantages include:

  • 2800°F service limit
  • Low iron content – <1%
  • Medium density – ~85 pcf
  • Good CCS and hot strength
  • Moderately low thermal conductivity
  • Good volume stability, positive linear change above 2500°F to its service limit
  • Good casting consistency

Available Internationally As: Plico®️ Castable LW 28

Plibrico SDS Linkhttp://bit.ly/2zAi9Nj

Product: Plicast LWI 26

Product #: 16008

Service Temperature Limit:  2600°F

Installation Method:  Casting

Shelf Life: 9 months

Industries: Mineral Processing, Refining, Aluminum, Steel, Power Generation, Off Gas, Incinerators, Thermal Oxidizers

Best Applications: Engineered for applications that operate with higher service limits or need a low-iron insulator while remaining thermally efficient.   Applications include:

  1. FCC Units
  2. Sulfur Recovery Units
  3. Boilers
  4. Incinerators and Thermal Oxidizers
  5. Fired Process Heaters

Plibrico TDS Link – https://plibri.co/3rOGusH

Product Information: Plicast® LWI 26 is a low-iron, high temperature insulating castable.   With a service limit of 2600°F, Plicast LWI 26 possesses moderate density and good thermal efficiency.   The combination of its density and thermal efficiency allows this product to be used as either an effective backup insulating component, or as a primary lining material in less demanding, moderate temperature applications.   It’s low-iron content make it ideal for reducing atmospheres.   Product advantages include:

  • Low Iron Content <1.0%
  • Moderate Density
  • 2600°F Service Limit
  • Moderately Low Thermal Conductivity
  • Versatility for a wide range of applications

Available Internationally As: Plico® Castable LW 26

Plibrico SDS Link – https://plibri.co/3fkcrV2

Product: Plicast LWI 24 R KK

Product #: 16031

Service Temperature Limit:  2450°F

Installation Method:  Casting

Shelf Life: 12 months

Industries: Petrochemical, Thermal Oxidizers, Power Generation, Steel, Incinerators, Ethanol

Best Applications:  Engineered for intermediate temperature insulating components requiring a low-iron content refractory, applications include:

  1. Petrochemical heater walls and roofs
  2. Regenerator linings in FCCU processes
  3. Incinerators
  4. Thermal Oxidizers
  5. CO Furnaces

Plibrico TDS Link – https://plibri.co/3jadLvf

Product Information: Plicast®️ LWI® 24 R KK is an intermediate temperature low-iron insulating castable formulated with high purity calcium aluminate cement.   This product has a good balance of strength, density, and service limit.   Great for a back-up or hot face lining in reducing atmosphere industrial applications.   Product advantages include:

  • Good CCS and hot strength for a light-weight insulator
  • Medium density: 80 pcf
  • 2450°F service limit
  • Moderate thermal conductivity
  • Low iron content

Available Internationally As: Plico® Castable LW 24 R KK

Plibrico SDS Link – https://plibri.co/3qReyFm

Product: Plicast LWI 24 P

Product #: 16052

Service Temperature Limit:  2450°F

Installation Method:  Pumping

Shelf Life: 6 months

Industries: Aluminum, Mineral Processing, Power Generation, Boilers, Incineration, Off Gas, Thermal Oxidizers

Best Applications: Engineered for applications requiring a high temperature insulating component, where pumping is the preferred method of installation.   Applications include:

  1. Reheat, Car Bottom, and Annealing Furnaces – backup insulation
  2. Boilers
  3. Incinerators and Thermal Oxidizers
  4. Aluminum furnaces – upper wall and roof back up insulation
  5. Mineral Processing Kilns – backup insulation
  6. Fired Process Heaters
  7. Dryers
  8. Stacks

Plibrico TDS Link – https://plibri.co/3FpZ68b

Product Information: Plicast® LWI 24 P is a high temperature insulating castable, with a service limit of 2450°F.   Plicast LWI 24 P possesses low density, and has good thermal efficiency, making it suitable for use as either an effective backup insulating component or as a primary lining material in less demanding, lower temperature applications.   In addition, this material can be pumped to ease the installation of large projects.   Product advantages include:

  • Pumpable
  • Low Density and Low Thermal Conductivity
  • Adequate Strength
  • Versatility for a wide range of applications
  • Long Storage Life

Available Internationally As: Plico® Castable LW 24-P

Plibrico SDS Link – https://plibri.co/30yNKQ0

Product: Plicast LWI 24

Product #: 16007

 Service Temperature Limit: 2450°F

 Installation Method:  Casting

Shelf Life:  12 months

 Industries:  Aluminum, Mineral Processing, Power Generation, Boilers, Incineration, Off Gas, Thermal Oxidizers

Best Applications:  Engineered for applications requiring a high temperature insulating component, these include:

  1. Reheat, car bottom and annealing furnaces – backup insulation
  2. Boilers
  3. Incinerators and thermal oxidizers
  4. Aluminum furnaces – upper wall and backup insulation
  5. Mineral processing kilns – backup insulation
  6. Fired process heaters
  7. Dryers

Plibrico TDS Link – https://plibri.co/2RDMljk

Product Information: Plicast® LWI® 24 is the workhorse of Plibrico’s insulating refractory castables.   A service limit of 2450°F, moderate density, and adequate strength, make this material suitable for use as either as an efficient backup insulating component, or a primary lining material in less demanding, moderate temperature applications.   Product advantages include:

  • Good strength
  • 2450°F service limit
  • Medium density ~80 pcf
  • Moderately low thermal conductivity
  • Good volume stability
  • Good casting consistency
  • Good product storage life: 12 mth

Available Internationally As:  Plico® Castable LW 24

 Plibrico SDS Link – https://plibri.co/2HeEQh7

Product: Plicast LWI 22

Product #: 16015

Service Temperature Limit: 2200°F

Installation Method:  Casting

Shelf Life:  12 months

Industries:  Aluminum, Mineral Processing, Steel, Power Generation, Off Gas, Incinerators, Thermal Oxidizers

Best Applications:  Engineered for applications that require a thermally efficient insulating component.   Applications include:

  1. Reheat, Car Bottom, and Annealing Furnaces – backup insulation
  2. Boilers
  3. Incinerators and Thermal Oxidizers
  4. Aluminum furnaces – upper wall and roof back up insulation
  5. Mineral Processing Kilns – backup insulation
  6. Fired Process Heaters
  7. Dryers
  8. Stacks

Plibrico TDS Link – https://plibri.co/3eWrlRP

Product Information: Plicast® LWI 22 is an intermediate temperature insulating castable.   With a service limit of 2200°F, Plicast LWI 22 possesses low density and good thermal efficiency making it suitable for use either as an effective backup insulating component or as a primary lining material in less demanding, lower temperature applications.   Product advantages include:

  • Low Density
  • Low Thermal Conductivity
  • Adequate Strength
  • Versatility for a wide range of applications
  • Long Storage Life

Available Internationally As:  Plico® Castable LW 22

Plibrico SDS Link – https://plibri.co/3tJ4E81

Product: Plicast LWI 20 Trowl Mix

Product #: 16012

Service Temperature Limit:  2000°F

Installation Method:  Trowling

Shelf Life: 12 months

Industries: Mineral Processing, Steel, Power Generation, Boilers, Incineration, Off Gas

Best Applications:  Engineered for troweling applications and repairs that require a good general use, thermally efficient, intermediate duty, refractory castable, applications include:

  1. Boilers – fire tube and water tube
  2. Reheat and forge furnaces
  3. Mineral processing kilns
  4. Fired process heaters
  5. Incinerators and thermal oxidizers

Plibrico TDS Link – https://plibri.co/3AE1oiJ

Product Information: Plicast® LWI® 20 Trowl Mix is a general use, thermally efficient, intermediate duty, castable engineered to mix to a thick, sticky consistency.   This tacky consistency allows it to be installed via troweling … even on vertical and some overhead applications that have proper anchoring installed.   In addition, Plicast LWI 20 Trowl Mix is great to use for repairs on lower temperature spalled and cracked refractory surfaces. Product advantages include:

  • Good strength
  • 2000°F Service Limit
  • Low Density <60 pcf
  • Good adherence to refractory surfaces
  • Favorable shelf life at 12 months 

Available Internationally As: Plico Castable LW 20 Trowl

Plibrico SDS Link – https://plibri.co/3G8CFEe

  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS