Product: Plicast LWI 24 QS

Product #: 3330

 Service Temperature Limit: 2450°F

 Installation Method:  Casting

Shelf Life:  12 months

 Industries:  Aluminum, Mineral Processing, Power Generation, Boilers, Incineration, Off Gas, Thermal Oxidizers

Best Applications:  Engineered for applications requiring a high temperature insulating component, these include:

  1. Reheat, car bottom and annealing furnaces – backup insulation
  2. Boilers
  3. Incinerators and thermal oxidizers
  4. Aluminum furnaces – upper wall and backup insulation
  5. Mineral processing kilns – backup insulation
  6. Fired process heaters
  7. Dryers

Plibrico TDS Link – https://plibri.co/3xutZcF

Product Information: Plicast® LWI® 24 QS is a quick setting insulating refractory castable.   A service limit of 2450°F, moderate density, and adequate strength, make this material suitable for use as either as an efficient backup insulating component, or a primary lining material in less demanding, moderate temperature applications.   Product advantages include:

  • Quick Setting
  • Good strength
  • 2450°F service limit
  • Medium density ~80 pcf
  • Moderately low thermal conductivity
  • Good volume stability
  • Good casting consistency
  • Good product storage life: 12 mth

Available Internationally As:  Plico® Castable LW 24 QS

 Plibrico SDS Link – https://plibri.co/3THObzj

Product: Plicast Al-Tuff Airlite 25 C/G

Product #: 3317

 

Service Temperature Limit: 

Aluminum Contact – 1500°F

Non-Contact – 2000°F

Installation Method:  Gunning, Casting, Troweling

Shelf Life:  6 months

 

Industries:  Aluminum

Best Applications:  Engineered as a non-wetting to aluminum “Liquid Board™”… this highly insulating backup lining can be used as a replacement option for block insulation where cutting and fitting ceramic fiber board and block insulations are impractical or not economical.   Typical applications include:

  1. Aluminum melting furnaces – backup insulation
  2. Aluminum holding furnaces – backup insulation
  3. Aluminum transfer ladles – backup insulation

Plibrico TDS Link – https://plibri.co/3te7XZS 

Product Information: Plicast® Al-Tuff® Airlite 25 C/G is a low-density, non-wetting, lightweight insulating mix which can be gunned, poured, or troweled into place.   This Liquid Board™ type of material has the versatility needed for ceramic fiber board/block insulation applications that require a significant amount of cutting and fitting around complex geometries or anchors.   Because of its low thermal conductivity, it has very similar insulating properties to block insulation.   For use as a backup lining only and not a working lining.   Product advantages include:

  • Low density
  • Low thermal conductivity
  • Versatility and ease of installation
  • Low rebound

Available Internationally As:  Plico Castable A-T Airlite 25 C/G

 

Plibrico SDS Link – https://plibri.co/3t8G0T3

 

Product: Plicast Al-Tuff Airlite 25

Product #: 3316

 

Service Temperature Limit:

Aluminum Contact – 1500°F

Non-Contact – 2500°F

 

Installation Method:  Casting

Shelf Life:  6 months

Industries:  Aluminum

 

Best Applications:  This material is a great economical option to cutting block insulation, non-wetting to aluminum, recommended applications include:

  1. Aluminum furnace backup linings
  2. Replacement of block insulation
  3. Aluminum furnaces, roofs

 

Plibrico TDS Link – https://plibri.co/3EXA8P6

Product Information: Plicast® Al-Tuff® Airlite 25 is a non-wetting, lightweight, insulating castable.   Very low density and exceptionally low thermal conductivity makes this material a great alternative to insulation blocks.   Plicast Al-Tuff Airlite 25 is very versatile and will form to complex shells and fill voids when casting.   Perfect for complex geometries, no more labor intensive cutting of block insulation, this material is engineered to be poured into place.   Product advantages include:

  • Super low thermal conductivity: 0.16 W/m°C
  • Very low density
  • Can be used in place of block insulation

Available Internationally As:  Plico® Castable A-T Airlite 25

 

Plibrico SDS Link – https://plibri.co/3LEUO25

 

Product: Redline Redlite 110

Product #: 55102

Service Temperature Limit:  2800°F

Shelf Life: 6 months

Product Information: Redline™ Redlite 110 is a high temperature semi-insulating castable which has excellent properties.   It contains a non-wetting additive for molten aluminum contact applications.   It is designed for applications that exceed the requirements of standard insulating properties.   It can be used in melting and holding furnace doors and over-the-road ladle linings and covers.

Product: Redline Redlite 110G

Product #: 55302

Service Temperature Limit:  2600°F

Shelf Life: 6 months

Product Information: Redline™ Redlite 110G is a high temperature semi-insulating gunite which has excellent properties.   It contains a non-wetting additive for molten aluminum contact applications.   It is designed for applications that exceed the requirements of standard insulating materials, but still require light weight and good insulating properties.

Product: Plicast C/G LWI 28 LI

Product #: 3273

Service Temperature Limit:  2800°F

Installation Method:  Casting or Gunning

Shelf Life:  9 months

Industries:  Petro-Chemical, Refineries, Steel, Power Generation, Mineral Processing, Thermal Oxidizers, Incinerators

Best Applications:  Engineered for versatility in applications where the installer may need to either cast or gun an insulating refractory with low-iron content and good strength.   Applications include:

  1. Petrochemical applications
  2. Thermal Oxidizer back-up lining
  3. Anywhere a light-weight low-iron versatile insulating material is required

Plibrico TDS Link – http://plibri.co/plicast-cg-lwi28li

Product Information: Plicast® C/G LWI 28 LI is engineered as a versatile go-to material where elevated physical properties are required in many applications.   It can be cast or gunned in the field with twice the cold crushing strength as similarly rated light-weight refractory castables and is good in reducing atmospheres.   This material has good/sticky casting properties and low rebound when gunned making it a product that can be used in a wide variety of applications.   Product advantages include:

  • Excellent Strength for an LWI – 2X the CCS
  • Low Rebound
  • Moderate Density
  • Versatility for a wide range of applications
  • Low Iron Content <1.0%

Available Internationally As:  Plico Castable C/G LW 28 L

Plibrico SDS Link – https://plibri.co/2TEyD45

Product: Plicast Airlite 25 C/G

Product #: 3271

Service Temperature Limit:  2000°F

Installation Method:  Gunning, Casting, Troweling

Shelf Life:  6 months

Industries:  Boilers, Thermal Oxidizers, Steel, Petrochemical, Aluminum, Mineral Processing

Best Applications:  Engineered as a “Liquid Board™”… this highly insulating backup lining can be used as a replacement option for block insulation where cutting and fitting ceramic fiber board and block insulations are impractical or not economical.   Typical applications include:

  1. Boilers where block insulation is used
  2. Fired heaters – backup insulation
  3. Incinerators and thermal oxidizers – backup insulation
  4. Aluminum furnaces – backup insulation
  5. Reheat furnaces – backup insulation
  6. Homogenizing furnaces

Plibrico TDS Link – https://plibri.co/plicast-airlite25CG-TDS

Product Information: Plicast® Airlite 25 C/G is a low-density insulating mix which can be gunned, poured, or troweled into place.   This Liquid Board™ type of material has the versatility needed for ceramic fiber board/block insulation applications that require a significant amount of cutting and fitting around complex geometries or anchors.   Because of its low thermal conductivity, it has very similar insulating properties to block insulation.   For use as a backup lining only and not a working lining.   Product advantages include:

  • Low density
  • Low thermal conductivity
  • Versatility and ease of installation
  • Low rebound

Available Internationally As:  Plico Castable Airlite 25 C/G

Plibrico SDS Link – https://plibri.co/3pcifnf

Product: Plicast Airlite 25

Product #: 3270

Service Temperature Limit: 2500°F 

Installation Method:  Casting or Troweling

Shelf Life:  6 months 

Industries:  Aluminum, Steel, Incineration, Boilers

Best Applications:  This economical solution to cutting block insulation, and its trowel version (Plicast Airlite 25 Trowel), are recommended for applications that include:

  1. Backup linings
  2. Replacement of block insulation
  3. Furnaces, roofs
  4. Boilers

Plibrico TDS Link – https://plibri.co/plicast-airlite25

Product Information: Plicast® Airlite 25 is a lightweight, insulating castable.   Very low density and exceptionally low thermal conductivity makes this material, and its trowel version (Plicast Airlite 25 Trowel), a great alternative to insulation blocks.   Plicast Airlite 25 is very versatile and will form to complex shells and fill voids when casting.   Perfect for complex geometries, no more labor intensive cutting of block insulation, this material is engineered to be poured into place.   Product advantages include:

  • Super low thermal conductivity: 0.16 W/m°C
  • Very low density
  • Can be used in place of block insulation

Available Internationally As:  Plico® Castable Airlite 25

Plibrico SDS Link – https://plibri.co/3d6uZUw

Product: Plicast LWI 24 HS

Product #: 3263

Service Temperature Limit: 2400°F

Installation Method:  Casting

Shelf Life:  6 months

Industries:  Aluminum, Steel, Petrochemical, Incineration, Boiler

Best Applications:  This lightweight material with exceptionally high strength, and its aluminum resistant version (Plicast Al-Tuff LWI 24 HS), is recommended for applications that include:

  1. Precast Shapes where weight is a factor
  2. Linings for reheat furnace floors
  3. Annealing furnace cartops
  4. Fired oil heater stacks
  5. Carbon monoxide boiler duct linings
  6. Olefins cracking furnace stacks
  7. Over-the-road aluminum ladles
  8. Backup linings in aluminum furnaces

Plibrico TDS Link – https://plibri.co/2XkWYLJ

Product Information: Plicast® LWI® 24 HS is an insulating castable that is based on a light weight alumino-silicate aggregate system.   This lightweight material and its Al-Tuff aluminum resistant version (Plicast Al-Tuff LWI 24 HS), possess exceptionally high strength in conjunction with low density.   When compared to traditional lightweight refractories, these materials offer an impressive 200% more in cold crushing strength (CCS).   The castables increased strength does not affect its density, which is maintained at a noteworthy 80 pounds per cubic foot (pcf).   Product advantages also include:

  • Excellent CCS and hot strength
  • Great volume stability, low linear shrinkage
  • Low density
  • Great casting consistency
  • Low thermal conductivity

Available Internationally As:  Plico® Castable LW 24 HS

Plibrico SDS Link – https://plibri.co/2XO3BoR

Product: Plicast LWI 606
Product #: 16033

Service Temperature Limit: 3300°F

Installation Method: Casting
Shelf Life: 9 months

Industries: Reforming, Oil/Gas, Chemical

Best Applications: Uses that require a very high temperature, semi-insulating component, or reducing atmosphere resistant component. Typical applications include:

  1. Ammonia reformers
  2. Atmosphere heat treat furnaces and vessels
  3. Carbon black furnaces

Plibrico TDS Linkhttp://bit.ly/2mSIraj

Product Information: Plicast®️ LWI 606 is a very high temperature (3300°F) semi- insulating castable. It is based on a bubble-alumina aggregate with a high purity alumina matrix and bonding system. This combination produces a castable which performs excellent in highly reducing and hydrogen rich atmospheres. Product advantages include:

  • Very pure high alumina chemistry <1.5% impurities (iron, silica and alkalies)
  • Medium density ~95 pcf
  • Good CCS and hot strength
  • Moderate thermal conductivity
  • Good volume stability
  • Good casting consistency

Available Internationally As: Plico®️ Castable LW 606

Plibrico SDS Linkhttp://bit.ly/2mUkvDx

  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS