Pliflow HyMOR 3000 KK

Product: Pliflow HyMOR 3000 KK

Product #: 14256

Service Temperature Limit:  3000°F

Installation Method:  Pumping or Casting

Shelf Life: 6 months

Industries: Mineral Processing, Steel, Power Generation, Boilers, Incineration, Aluminum, Thermal Oxidizers

Best Applications:  A self-flow castable perfect for higher temperature applications in industrial processes, applications include:

  1. Mineral Processing Kilns – alumina and aggregate calcining
  2. Steel/Ferrous – reheat/forge furnace hearths, jambs, lintels, sills roof and walls; Pipe covering; Ladles
  3. Aluminum furnaces ( non-contact ) – roofs , upper walls and lintels
  4. Thermal oxidizers – inlets and burner cones, combustion chambers, choke rings
  5. Biomass Furnaces – Walls, combustion chamber, and tuyeres
  6. Boilers – including fluidized bed and recirculating fluidized bed boilers

Plibrico TDS Link – https://plibri.co/34pV2YB

Product Information: Pliflow™ HyMOR® 3000 KK is  the original “go-to” self-flowing low cement castable.    The formula has been updated over time to reflect new raw materials and additive technology.   As it was when it was first introduced, it is still a top industry performer.   Pliflow HyMOR 3000 KK is a super duty class, low cement, self-flowing castable that is based on a super duty aggregate with an enhanced matrix.   As a refractory field favorite, this self-flowing castable has been used in essentially every industry due to its excellent physical characteristics.   Product advantages include:

  • Very good cold and hot strengths
  • Low abrasion loss:  8cc per ASTM C704
  • Good hot load resistance
  • Thermal shock and fracture resistant

Available Internationally As: Plico® Flow LC 3000 KK

Plibrico SDS Link – https://plibri.co/3sUs10Q

/by

Plicast HyMOR TSR Plus KK

Product: Plicast HyMOR TSR Plus KK

Product #: 14102

Service Temperature Limit: 2500°F

Installation Method: Casting or Pumping

Shelf Life: 6 months

Industries: Steel, Aluminum, Kilns, Off Gas, Incineration, Boilers

Best Applications: Great for industrial process applications requiring resistance to thermal cycling including:

  1. Precast Shapes – including burner cones and piers – various industries
  2. Car bottom, annealing and homogenizing furnaces – bases and perimeter block
  3. Mineral Processing Kilns – alumina and aggregate calcining
  4. Incinerators and thermal oxidizers – quench chambers
  5. CFB Boilers – J-bend & seal pot

Plibrico TDS Link – http://bit.ly/38y1AjT

Product Information: Plicast® HyMOR® TSR Plus KK is a thermal shock resistant low cement castable. Utilizing a fused silica aggregate system with a mullite matrix, this castable was engineered to have exceptional thermal shock resistance and improved physical properties as compared to other singular fused silica thermal shock resistant castables. Plicast HyMOR TSR Plus KK’s product characteristics include:

  • Excellent thermal shock resistance
  • Hot strength at over a wide temperature range
  • Low abrasion loss <10cc
  • Good fracture and crack resistance
  • Low thermal expansion
  • Moderate density
  • Maximum cycling use temperature of 2500®F
  • Plicast HyMOR TSR Plus KK has good flow and setting characteristics allowing it to be place by vibration, casting or pumping.

Available Internationally As: Plico® Castable LC TSR Plus KK

Plibrico SDS Link – http://bit.ly/2PZLhps

/by

Plicast HyMOR SiC 80 KK

Product: Plicast HyMOR SiC 80 KK

Product #: 13063

Service Temperature Limit: 2800°F

Installation Method:  Casting and Pumping

Shelf Life: 6 months

 

Industries: Power Generation, Waste to Energy, Incineration, Boilers

 

Best Applications:  Engineered for applications requiring high thermal conductivity and high abrasion resistance.   Typical applications include:

  1. Burners
  2. Utility Boilers
  3. Cyclone burners
  4. Circulating fluidized bed boilers
  5. Municipal waste co-gen incinerators

Plibrico TDS Link – https://plibri.co/3JUiL5H

 

Product Information: Plicast® HyMOR SiC 80 KK is a low cement, 80% silicon carbide castable.   This product was developed to meet the very demanding operating conditions that can be found in boiler, burner, and incinerator applications.   Plicast HyMOR SiC 80 KK provides high thermal conductivity, along with good strength and great abrasion resistance.   The product can be pumped for large installations.   Product advantages include:

  • High mechanical strength
  • High thermal conductivity
  • Low abrasion loss
  • Resistance to acid slag corrosion
  • Pumpable

Available Internationally As: Plico®  Castable LC SiC 80 KK

 

Plibrico SDS Link – https://plibri.co/3DX31ee

 

/by

Plicast HyMOR AZS KK

Product #: 14286

Service Temperature Limit: 2800°F
Installation Method: Casting or Pumping
Shelf Life: 6 months

Industries: Mineral Processing, Cement, Lime, Off Gas, Pulp and Paper, Biomass

Best Applications: High temperature applications in industrial processes where alkali attack occurs including:

  1. Cement kilns – lower preheater, feed shelf and planetary coolers
  2. Lime kilns
  3. Pulp and paper process units
  4. Thermal oxidizers
  5. Biomass Furnaces

Product Information: Plicast® HyMOR® AZS KK is a low cement castable based on synthetic AZS (alumina-zirconia-silica) aggregate with a matrix further enhanced with fine silicon carbide. AZS aggregate is produce by fusing or melting alumina, zircon and silica in an electric furnace. This produces a very dense, strong, alkali resistant aggregate. Combining the enhanced aggregate with silicon carbide yields a castable with exceptional alkali vapor and alkali slag resistance. Other favorable characteristics include:

  • High density and low porosity
  • High crushing strength
  • Very good hot strength
  • Low abrasion loss <5cc
  • Moderate coefficient of thermal expansion

Plicast HyMOR AZS KK has good flow and setting characteristics allowing it to be place by vibration, casting or pumping.

Available Internationally As: Plico® Castable LC AZS KK

/by

Plicast HyMOR APS 55 KK

Product: Plicast HyMOR APS 55 KK
Product #: 14291

Service Temperature Limit: 3050°F

Installation Method: Casting or Pumping
Shelf Life: 6 months

Industries: Aluminum/Non-Ferrous, Mineral Processing, Power Generation, Biomass, Boilers

Best Applications: This material is engineered for higher temperature applications in industrial processes including:

  1. Precast Shapes – including burner cones and piers – various industries
  2. Aluminum Furnace – furnace upper walls, roofs, jambs and lintels
  3. Mineral Processing Kilns – alumina and aggregate calcining
  4. Steel/Ferrous – reheat/forge furnace jambs, lintels, sills, roof and walls
  5. Biomass Furnaces
  6. Boilers

Plibrico TDS Link – http://bit.ly/2W4U4sm

Product Information: Plicast®️ HyMOR®️ APS 55 KK is a very economical 56% alumina low cement castable. This castable combines a high mullite matrix with a super duty aggregate. Originally designed for aluminum furnace upper walls and roofs, this material has fantastic hot strength and great alkali resistance, making it ideal for a variety of industrial application. Other product attributes include:

  • Great strength – cold and hot
  • Low abrasion loss – 10 cc per ASTM C704
  • Good volume stability and moderate thermal expansion
  • Alkali vapor resistant
  • Thermal cycling resistant
  • Plicast HyMOR APS 55 KK has good flow and setting characteristics allowing it to be place by vibration, casting or pumping.

Available Internationally As: Plico®️ Castable LC APS 55 KK

Plibrico SDS Link – http://bit.ly/2pCnAJI

/by

Plicast HyMOR 98V KK

Product: Plicast HyMOR 98V KK
Product #: 14240

Service Temperature Limit: 3400°F

Installation Method: Vibration Casting
Shelf Life: 6 months

Industries: Steel, Off-Gas, Pulp & Paper, Petrochemical, Thermal Oxidizer

Best Applications: Higher temperature applications in industrial processes including:

  1. Precast Shapes – including burner cones, piers, and impact pads– various industries
  2. Steel and Foundry – various applications including ladle impact pads
  3. Thermal Oxidizers – inlets and burner cones, combustion chambers, choke rings
  4. Sulfur Recovery Units
  5. Chemical and petrochemical vessels – including ammonia reformers

Plibrico TDS Link – http://bit.ly/2CUWD8o

Product Information: Plicast®️ HyMOR®️ 98V KK is an ultra-high alumina, low cement castable. Developed with high purity alumina aggregate, and containing essentially no silica or iron oxides, this castable ends up as one of the strongest in the line of refractories. The key to this materials strength is the low cement technology admixtures that are combined with vibration casting installation methods. This partnership allows for a water reduction that yields higher densities, lower porosity, and better physical attributes. Improved performance characteristics include:

  • High density >195 pcf
  • Low porosity <16%
  • Very high hot strength at elevated temperatures 2000+psi @2500°F
  • High crushing strength
  • Low load deformation < -1.5% @ 3000°F
  • Improved slag corrosion resistance

The materials robust attributes that make this refractory great to use for very demanding applications.

Available Internationally As: Plico®️ Castable LC 98V KK

Plibrico SDS Link – http://bit.ly/2YqWu4D

/by

Plicast HyMOR 90 MA-7 V KK

Product: Plicast HyMOR 90 MA-7 V KK

Product #: 14236

Service Temperature Limit:  3300°F

Installation Method:  Vibration Casting

Shelf Life:  3 months

Industries:  Steel, Wood Pellet Processing, Coal Fired Utility Boilers, Thermal Oxidizers

Best Applications:  Engineered for higher temperature applications in industrial processes including:

  1. Steel Ladle well blocks, lip rings & impact pads,
  2. Delta Sections
  3. Spout Tap Block on AOD’s
  4. Thermite Reaction Pots
  5. EAF Runners
  6. Wood Pellet Processing
  7. Boiler Slag Dams

Plibrico TDS Link – https://plibri.co/3cp0lsg

Product Information: Plicast® HyMOR® 90 MA-7 V KK is a spinel enriched low cement castable that exhibits high hot strength, creep resistance, and corrosion resistance in extreme high temperature applications.   This material offers superior thermo-mechanical stability, volume stability, and erosion resistance in areas which see high slagging at very high temperatures.   Plicast HyMOR 90 MA-7 KK has been used in a number of applications that replace chrome refractories, mitigating the potential environmental and health hazards that come with these materials.   Product advantages include:

  • Good hot strengths at very high temperatures
  • Resistant to basic slags
  • Good volume stability and moderate thermal expansion
  • Resistant to erosion from aggressive stirring in ladles
  • Good coal slag resistance
  • Excellent alkali resistance

Available Internationally As:  Plico Castable LC 90 MA-7 V 

Plibrico SDS Link – https://plibri.co/3gyRR35

/by

Plicast HyMOR 80 C KK

Product: Plicast HyMOR 80 C KK
Product #: 03215

Service Temperature Limit: 3100°F

Installation Method: Casting or Pumping
Shelf Life: 6 months

Industries: Steel, Mineral Processing, Aluminum

Best Applications: Higher temperature applications in industrial processes including:

  1. Precast Shapes – including burner cones and piers – various industries
  2. Mineral Processing Kilns – alumina and aggregate calcining
  3. Steel/Ferrous – reheat/forge furnace hearths, jambs, lintels, and lintels
  4. Ladles – impact areas
  5. Aluminum – jambs and lintels

Plibrico TDS Link – http://bit.ly/2M0FpKQ

Product Information: Plicast®️ HyMOR®️ 80 C KK is an 80% alumina low cement castable. Utilizing a bauxite aggregate system with an alumina enhanced matrix, and a super coarse grain sizing, this castable has improved impact and thermal shock resistance as compared to Plicast HyMOR 3100 KK. Originally intended for higher temperature applications in the steel industry, Plicast HyMOR 80 C KK strength profile and fracture resistance characteristics make it ideal for many different applications. Other product attributes include:

  • Hot strength at over a wide temperature range
  • Low abrasion loss
  • Good resistance to impact fracture
  • Improved thermal shock resistance
  • Plicast HyMOR 80 C KK has good flow and setting characteristics allowing it to be place by vibration, casting or pumping

Available Internationally As: Plico®️ Castable LC 80 C KK

Plibrico SDS Link – http://bit.ly/34tRCOo

/by

Plicast HyMOR 70 KK

Service Temperature Limit

3100°F

Installation Method

Casting or Pumping

Shelf Life

6 months

Industries

Aluminum, Steel, Mineral Processing, Off Gas

Best Applications

Higher temperature applications in industrial processes including:

  1. Precast Shapes – including burner cones and piers – various industries
  2. Mineral Processing Kilns – alumina and aggregate calcining
  3. Steel/Ferrous – reheat/forge furnace hearths, jambs, lintels, sills roof and walls; pipe covering, ladles, tundish furniture
  4. Thermal oxidizers – inlets and burner cones, combustion chambers, choke rings
  5. Biomass Furnaces – Walls, combustion chamber, and tuyeres
  6. Sulfur Recovery Units
  7. Aluminum – furnace upper walls, roofs, jambs and lintels

Product Information

Plicast® HyMOR® 70 KK is a mullite based cement castable with a modified matrix and grain sizing.   This castable was developed for applications requiring additional thermal shock resistant than our Plicast HyMOR 3100 Special KK.   Originally intended for higher temperature applications in the steel industry, its strength profile and thermal cycling characteristics make it ideal for many high temperature cyclic applications.   These characteristics include:

  • Hot strength at elevated temperatures
  • Low abrasion loss
  • 30-50% better strength retention when thermally cycled above 2200°F as compared to Plicast HyMOR 3100 Special KK

Plicast HyMOR 70 KK also has good flow and setting characteristics allowing it to be place by vibration, casting or pumping.

/by

Plicast HyMOR 65C KK

Product: Plicast HyMOR 65 C KK

Product #: 14284

 Service Temperature Limit: 3100°F

 Installation Method:  Casting or Pumping

Shelf Life:  6 months

 Industries:  Mineral Processing, Aluminum, Steel, Refining, Off Gas, Pulp & Paper, Ethanol

Best Applications:  Engineered for higher temperature applications in industrial processes including:

  1. Precast Shapes – including burner cones and piers – various industries
  2. Mineral Processing Kilns – alumina and aggregate calcining
  3. Steel/Ferrous – reheat/forge furnace hearths, jambs, lintels, and lintels
  4. Ladles – impact areas
  5. Aluminum – jambs and lintels

Plibrico TDS Link – https://plibri.co/3gSCaTa

Product Information: Plicast® HyMOR 65 C KK is a 65% alumina low cement castable.   Engineered with a mullite aggregate system and an alumina/mullite enhanced matrix, this super coarse grain material provides improved impact and thermal shock resistance.   Similar to our Plicast HyMOR 3100 Special KK, this materials strength profile, fracture resistance characteristics, and alkali resistance make it ideal for many demanding applications.   These characteristics include:

  • Hot strength at over a wide temperature range
  • Low abrasion loss
  • Good resistance to impact fracture
  • Improved thermal shock resistance
  • Good resistance to alkali vapor attack
  • Resistant of alkali slags

Plicast HyMOR 65 C KK has good flow and setting characteristics allowing it to be place by vibration, casting or pumping.

Available Internationally As:  Plico® Castable  LC 65 C KK

 Plibrico SDS Link – https://plibri.co/2PPgRWO

/by

This site uses cookies. By continuing to browse the site, you are agreeing to our use of cookies.

AcceptLearn more

  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®Super F AB58%2900F / 1590CSDS
    Plibrico®60 AB58%3100F / 1705CSDS
    Plibrico®80 AB78%3200F / 1760CSDS
    Plibrico®90 AB90%3400F / 1871CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico®55 S54%3000F / 1648CSDS
    Plibrico®68 S68%3100F / 1705CSDS
    Plibrico®68 SA68%3100F / 1705CSDS
    Plibrico®85 S Special83%3300F / 1815CSDS
    Plibrico®90 S90%3400F / 1870CSDS
    Plibrico®SiC 80(80% SiC)2700F / 1480CSDS

    (fine grain – soft)

    Product Name%Al2O3Service LimitSDS
    Plibrico®SR 6868%3100F / 1705CSDS
    Plibrico®SR 8583%3300F / 1815CSDS
    Plibrico®SR 9088%3400F / 1870CSDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®Super F AB43%2900F / 1595CSDS
    Plibrico HyRATE®60 AB60%3100F / 1705CSDS
    Plibrico HyRATE®80 AB78%3200F / 1760CSDS

    Phosphate Bond

    Product Name%Al2O3Service LimitSDS
    Plibrico HyRATE®68 S68%3100F / 1705CSDS
    Plibrico HyRATE®85 S Special84%3300F / 1815CSDS