Redline Redcast SC 60

Product: Redline Redcast SC 60

Product #: 52104

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 2700°F

Shelf Life: 6 months

Product Information: Redline Redcast SC 60 is a low cement, high purity silicon carbide castable that provides excellent abrasion resistance, high thermal conductivity, and outstanding thermal shock resistance.   It will perform particularly well in areas subjected to high impact such as aluminum transfer troughs and tapout blocks in aluminum melting and holding furnaces.

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Redline Redflow FS-A

Product: Redline Redflow FS-A

Product #: 52210

Service Temperature Limit:

Aluminum Contact – 1700°F

Non-Contact – 2200°F

Shelf Life: 6 months

Product Information: Redline Redflow FS-A is a low cement, fused silica castable which exhibits excellent flow properties.   It contains a non-wetting additive package for molten aluminum contact applications that are subject tot high degrees of thermal shock such as filter bowls, casting troughs, and some transfer troughs.

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Redline Redflow 60

Product: Redline Redflow 60

Product #: 52110

Service Temperature Limit:  3100°F

Shelf Life: 6 months

Product Information: Redline Redflow 60 is a high strength, super duty, low moisture castable engineered to have good handling and flow characteristics.   It can be pumped and will meet most severe service conditions.   Applications include: aluminum furnace roofs and upper sidewalls, forge and heat treating furnaces, kiln car tops, rotary kiln linings, and dryer furnaces.

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Redline Redcast 50

Product: Redline Redcast 50

Product #: 52108

Service Temperature Limit:  3000°F

Shelf Life: 6 months

Product Information: Redline Redcast 50 is a high strength, first quality castable engineered for moderate to severe conditions.   Applications include: forge and heat treating furnaces, homogenizing furnace pads, small aluminum furnace roofs and upper sidewalls, kiln cartops.

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Plicast HyMOR 93V KK

Product: Plicast HyMOR 93V KK

Product #: 14212

Service Temperature Limit:  3000°F

Installation Method:  Vibration Casting

Shelf Life: 6 months

Industries: Steel, Off-Gas, Pulp & Paper, Petrochemical, Thermal Oxidizer

Best Applications:  Engineered for applications in industrial processes including.   Typical applications include:

  1. Precast Shapes – including burner cones, piers, and impact pads– various industries
  2. Steel and Foundry – various applications including ladle impact pads
  3. Thermal Oxidizers – inlets and burner cones, combustion chambers, choke rings
  4. Sulfur Recovery Units
  5. Chemical and petrochemical vessels – including ammonia reformers

Plibrico TDS Link – https://plibri.co/3sgHtDQ

Product Information: Plicast® HyMOR®️ 93V KK is a high alumina, low cement castable.   Developed with high purity alumina aggregate, and containing essentially no silica or iron oxides, this castable ends up as one of the strongest in the line of refractories.   The key to this materials strength is the low cement technology admixtures that are combined with vibration casting installation methods.   This partnership allows for a water reduction that yields higher densities, lower porosity, and better physical attributes.   Product advantages include:

  • Very low abrasion loss < 4cc
  • High density > 182 pcf
  • Low porosity < 16%
  • Very high hot strength at elevated temperatures 2500+psi @2000°F
  • High crushing strength
  • Improved slag corrosion resistance

Available Internationally As: Plico Castable LC 93V KK

Plibrico SDS Link – https://plibri.co/3sibQdm

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Plicast HyMOR 85 BF C KK

Product: Plicast HyMOR 85 BF C KK

Product #: 3264

 Service Temperature Limit: 3100°F

 Installation Method:  Casting

Shelf Life:  6 months

 Industries:  Aluminum, Steel, Incineration

Best Applications:  This high alumina castable and its aluminum resistant version (Plicast Al-Tuff 85 BF C) are recommended for applications that include:

  1. Precast Shapes
  2. Delta Sections
  3. Ladle Bottom Surrounds and Ladle Lip Rings
  4. Jambs and Sills in an aluminum furnace
  5. Aluminum troughs, high wear areas

 Plibrico TDS Link – https://plibri.co/plicast-hymor85bfckk

Product Information: Plicast® HyMOR® 85 BF C KK is a brown fused, high alumina based low cement castable.   This coarse grain material is engineered to provide excellent resistance to thermal cycling, impact and fracture.   Made with 85% brown fused alumina, this castable and its Al-Tuff non-wetting to aluminum version (Plicast Al-Tuff 85 BF C), also offers excellent abrasion resistance and superior strength.   Plicast HyMOR 85 BF C KK combination of strength, toughness, alumina content, and other compositional features make it an excellent product for many applications.   Product advantages include:

  • Excellent abrasion resistance < 5 cc
  • Excellent CCS and hot strength
  • High service limit 3100°F
  • High density and low shrinkage
  • Great casting properties

Available Internationally As:  Plico® Castable LC 85 BF C KK

 Plibrico SDS Link – https://plibri.co/30AzRP4

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Pligun HyMOR 8 A

Service Temperature Limit

3100oF

Installation Method

Gunning

Shelf Life

9 months

Industries

Mineral Processing, Power Generation, Oil/Gas, Off-Gas

Best Applications

Typical application s include:

  1. Circulating Fluidized Bed (CFB) boilers – cyclones, downcomers, and hoods
  2. Sulfur Recovery Units (SRU) – transition section and burner chamber
  3. Thermal Oxidizers – combustion and quench chambers
  4. Waste Incinerators – primary combustion chamber
  5. Rotary Incinerators – secondary combustion chamber
  6. Alumina and mineral calciners – high abrasion areas

Product Information

Pligun HyMOR 8 A is a high performance 80% alumina, low cement gun mix.   This product was designed as a primary lining material for demanding applications requiring abrasion resistance and high strength both hot and cold.   Product advantages include:

  • Excellent abrasion resistance – bellow 10cc loss per ASTM C704
  • High cold crushing strength – greater than 8000 psi
  • Very good hot MOR up through and beyond 2000oF
  • Good alkali / slag resistance

For optimum gunned properties this product requires high gunning water pressure (>125psi) and a 16-hole nozzle water ring to assure optimum mix hydration.   Please refer to the Pligun HyMOR Installation Guide (TB-IG11-PGHyM) for more information.

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Plicast HyMOR TSR Plus KK

Product: Plicast HyMOR TSR Plus KK

Product #: 14102

Service Temperature Limit: 2500°F

Installation Method: Casting or Pumping

Shelf Life: 6 months

Industries: Steel, Aluminum, Kilns, Off Gas, Incineration, Boilers

Best Applications: Great for industrial process applications requiring resistance to thermal cycling including:

  1. Precast Shapes – including burner cones and piers – various industries
  2. Car bottom, annealing and homogenizing furnaces – bases and perimeter block
  3. Mineral Processing Kilns – alumina and aggregate calcining
  4. Incinerators and thermal oxidizers – quench chambers
  5. CFB Boilers – J-bend & seal pot

Plibrico TDS Link – http://bit.ly/38y1AjT

Product Information: Plicast® HyMOR® TSR Plus KK is a thermal shock resistant low cement castable. Utilizing a fused silica aggregate system with a mullite matrix, this castable was engineered to have exceptional thermal shock resistance and improved physical properties as compared to other singular fused silica thermal shock resistant castables. Plicast HyMOR TSR Plus KK’s product characteristics include:

  • Excellent thermal shock resistance
  • Hot strength at over a wide temperature range
  • Low abrasion loss <10cc
  • Good fracture and crack resistance
  • Low thermal expansion
  • Moderate density
  • Maximum cycling use temperature of 2500®F
  • Plicast HyMOR TSR Plus KK has good flow and setting characteristics allowing it to be place by vibration, casting or pumping.

Available Internationally As: Plico® Castable LC TSR Plus KK

Plibrico SDS Link – http://bit.ly/2PZLhps

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Plicast HyMOR SiC 80 KK

Product: Plicast HyMOR SiC 80 KK

Product #: 13063

Service Temperature Limit: 2800°F

Installation Method:  Casting and Pumping

Shelf Life: 6 months

 

Industries: Power Generation, Waste to Energy, Incineration, Boilers

 

Best Applications:  Engineered for applications requiring high thermal conductivity and high abrasion resistance.   Typical applications include:

  1. Burners
  2. Utility Boilers
  3. Cyclone burners
  4. Circulating fluidized bed boilers
  5. Municipal waste co-gen incinerators

Plibrico TDS Link – https://plibri.co/3JUiL5H

 

Product Information: Plicast® HyMOR SiC 80 KK is a low cement, 80% silicon carbide castable.   This product was developed to meet the very demanding operating conditions that can be found in boiler, burner, and incinerator applications.   Plicast HyMOR SiC 80 KK provides high thermal conductivity, along with good strength and great abrasion resistance.   The product can be pumped for large installations.   Product advantages include:

  • High mechanical strength
  • High thermal conductivity
  • Low abrasion loss
  • Resistance to acid slag corrosion
  • Pumpable

Available Internationally As: Plico®  Castable LC SiC 80 KK

 

Plibrico SDS Link – https://plibri.co/3DX31ee

 

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Plicast HyMOR AZS KK

Product #: 14286

Service Temperature Limit: 2800°F
Installation Method: Casting or Pumping
Shelf Life: 6 months

Industries: Mineral Processing, Cement, Lime, Off Gas, Pulp and Paper, Biomass

Best Applications: High temperature applications in industrial processes where alkali attack occurs including:

  1. Cement kilns – lower preheater, feed shelf and planetary coolers
  2. Lime kilns
  3. Pulp and paper process units
  4. Thermal oxidizers
  5. Biomass Furnaces

Product Information: Plicast® HyMOR® AZS KK is a low cement castable based on synthetic AZS (alumina-zirconia-silica) aggregate with a matrix further enhanced with fine silicon carbide. AZS aggregate is produce by fusing or melting alumina, zircon and silica in an electric furnace. This produces a very dense, strong, alkali resistant aggregate. Combining the enhanced aggregate with silicon carbide yields a castable with exceptional alkali vapor and alkali slag resistance. Other favorable characteristics include:

  • High density and low porosity
  • High crushing strength
  • Very good hot strength
  • Low abrasion loss <5cc
  • Moderate coefficient of thermal expansion

Plicast HyMOR AZS KK has good flow and setting characteristics allowing it to be place by vibration, casting or pumping.

Available Internationally As: Plico® Castable LC AZS KK

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  • Plibrico® Plastic Refractories

    Clay/Air Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico®Super F AB 58% 2900F / 1590C SDS
    Plibrico®60 AB 58% 3100F / 1705C SDS
    Plibrico®80 AB 78% 3200F / 1760C SDS
    Plibrico®90 AB 90% 3400F / 1871C SDS

    Phosphate Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico®55 S 54% 3000F / 1648C SDS
    Plibrico®68 S 68% 3100F / 1705C SDS
    Plibrico®68 SA 68% 3100F / 1705C SDS
    Plibrico®85 S Special 83% 3300F / 1815C SDS
    Plibrico®90 S 90% 3400F / 1870C SDS
    Plibrico®SiC 80 (80% SiC) 2700F / 1480C SDS

    (fine grain – soft)

    Product Name %Al2O3 Service Limit SDS
    Plibrico®SR 68 68% 3100F / 1705C SDS
    Plibrico®SR 85 83% 3300F / 1815C SDS
    Plibrico®SR 90 88% 3400F / 1870C SDS

    Plibrico HyRATE® Plastic Refractories – Gunning Grade

    Clay/Air Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico HyRATE®Super F AB 43% 2900F / 1595C SDS
    Plibrico HyRATE®60 AB 60% 3100F / 1705C SDS
    Plibrico HyRATE®80 AB 78% 3200F / 1760C SDS

    Phosphate Bond

    Product Name %Al2O3 Service Limit SDS
    Plibrico HyRATE®68 S 68% 3100F / 1705C SDS
    Plibrico HyRATE®85 S Special 84% 3300F / 1815C SDS